HYPERTHERM Powermax85®: Top Choice in Johor Bahru (JB), Malaysia, Selangor, Kuala Lumpur (KL), Singapore, Indonesia, Vietnam Amcoweld (M) Sdn Bhd

Description

Overview

Handheld or mechanized plasma system for cutting and gouging metal

Key power supply advantages

Smart Sense™ technology automatically adjusts the gas pressure according to cutting mode and torch lead length for optimal performance.
Boost Conditioner™ circuit (on CSA models) improves performance on low‑line voltage, motor generators, and fluctuating input power.
FastConnect™ torches, CNC interface, and four work lead styles increase versatility for handheld and mechanized use.
Simplified control panel with LCD screen for easy operation.

Key torch advantages

15° and 75° Duramax™ series hand torches enable operators to easily select the right tool for the job. The handle is more heat resistant and performs at least five times longer in high impact tests than previous torches.
Standard and short-barreled Duramax series machine torches allow a wide variety of mechanized applications with X-Y tables, track systems, pipe and robotic cutting systems.
Conical Flow™ nozzle increases arc energy density for superior cut quality with little dross.
Patent pending shield reduces dross buildup and enables smoother drag cutting for a better cut.

Specifications

Input voltages	CSA 200 – 480 V / 1-PH / 50/60 Hz 200 – 600 V / 3-PH / 50/60 Hz CE 400 V / 3-PH / 50/60 Hz
Input current @ 12.2 kW	CSA 200/208/240/480 V / 1-PH 70/68/58/29 A 200/208/240/480/600 V / 3-PH 42/40/35/18/17 A CE 380/400 V / 3-PH 20.5/19.5 A
Output current	25 – 85 A
Rated output voltage	143 VDC
Duty cycle @ 40° C (104° F)	CSA 60% @ 85 A / 230 – 600 V / 3-PH 60% @ 85 A / 480 V / 1-PH 50% @ 85 A / 240 V / 1-PH 50% @ 85 A / 200 – 208 V / 3-PH 40% @ 85 A / 200 – 208 V / 1-PH 100% @ 66 A / 230 – 600 V / 1/3-PH CE 60% @ 85 A / 380/400 V / 3-PH 100% @ 66 A / 380/400 V / 3-PH
Open circuit voltage (OCV)	CSA 305 VDC CE 270 VDC
Dimensions with handles	19.7'' (500 mm) D; 9.2'' (234 mm) W; 17.9'' (455 mm) H
Weight with 25' (7.6 m) torch	CSA 71 lbs (32 kg) CE 62 lbs (28 kg)
Gas supply	Clean / dry / oil-free or nitrogen
Recommended gas inlet flow rate / pressure	Cutting: 400 scfh / 6.7 scfm (189 l/min) @ 85 psi (5.6 bar) Gouging: 450 scfh / 7.5 scfm (212 l/min) @ 70 psi (4.8 bar)
Input power cable length	10' (3 m)
Power supply type	Inverter – IGBT

Engine-driven generator operation

Engine drive rating (kW)	System output (amps)	Performance (arc stretch)
20	85	Full
15	70	Limited
15	60	Full
12	60	Limited
12	40	Full
8	40	Limited
8	30	Full

Cut chart

Material	Thickness (inches)	Thickness (mm)	Current (amps)	Maximum cut speed¹ (ipm)	Maximum cut speed¹ (mm/min)
Mild steel	10 GA	3	45	205	5000
Mild steel	1/4	6	85	200	5330
Mild steel	1/2	12	85	70	2000
Mild steel	3/4	19	85	36	920
Mild steel	1	25	85	21	560
Mild steel	1-1/4	32	85	14	350
Stainless steel	1/4	6	85	205	5850
Stainless steel	1/2	12	85	60	1750
Stainless steel	3/4	19	85	30	770
Stainless steel	1	25	85	18	475
Aluminum	1/4	6	85	215	6200
Aluminum	1/2	12	85	85	2400
Aluminum	3/4	19	85	46	1170
Aluminum	1	25	85	25	670

¹ Maximum cut speeds are the results of Hypertherm’s laboratory testing. For optimum cut performance , actual cutting speeds may vary based on different cutting applications. Refer to the operator manual for more details.

Operating Data

	Thickness	Minimum cut speed
	Handheld cut capacity	Handheld cut capacity
Recommended	1'' (25 mm)	20 ipm (500 mm/min)
Recommended	1-1/4'' (32 mm)	10 ipm (250 mm/min)
Severance	1-1/2'' (38 mm)	5 ipm (125 mm/min)
	Mechanized pierce capacity	Mechanized pierce capacity
	5/8'' (16 mm)	–

Metal removal rate	Groove profile
Gouge capacity	Gouge capacity
19.5 lbs. (8.8 kg) per hour	.23'' (5.8 mm) D x .28'' (7.1 mm) W

Ordering Information

Standard configurations

Below are some of the most common system configurations which include a power supply , torch and work cable. Additional configurations are listed on our website.

Input voltages	Handheld systems Standard power supply H85 torch 7.6 m (25')	Handheld systems Standard power supply H85 torch 15.2 m (50')	Handheld systems Power supply with CPC port and selectable voltage ratio H85 torch 7.6 m (25')	Handheld systems Power supply with CPC port and selectable voltage ratio H85 torch 15.2 m (50')	Mechanized systems Power supply with CPC port and selectable voltage ratio M65 torch 7.6 m (25')	Mechanized systems Power supply with CPC port and selectable voltage ratio M65 torch 15 m (50')
200 – 600 V CSA²	087108	087109	087113	087114	087115	087115
400 V CE³	087117	087118	087122	087123	087124	087125

² For use in the Americas and Asia , except China.
³ For use in countries that require CE , CCC or GOST marks.

Custom configurations

Power supply options

	Standard power supply	Power supply with CPC port and selectable voltage ratio	Power supply with CPC port / selectable voltage ratio and serial interface port (RS-485)
200 – 600 V CSA	087067	087104	087105
400 V CE	087068	087106	087107

Component options

Cable length	Torches H85	Torches M85	Torches M85M	Torches Hand clamp	Work cables Hand clamp	Work cables C-style clamp	Work cables Magnet	Work cables Ring terminal	Control cables Remote pendant	Control cables CNC spade plug⁴	Control cables CNC spade plug⁵
10' (3 m)	087084	087088	–	–	–	–	–	–	–	–	-
15' (4.5 m)	–	–	087092	087097	–	–	–	–	–	–	-
25' (7.6 m)	087085	087089	087093	087098	223035	223203	223206	223209	128650	228350	023206
35' (11 m)		087094	087099	–	–	–	–	–	–	–	-
50' (15 m)	087086	087090	087095	087100	223034	223204	223207	223210	128651	228351	023279
75' (23 m)	087087	087091	087096	087101	223033	223205	223208	223211	128652	–	–

⁴ For use with automation equipment that requires divided arc voltage.
⁵ For use when divided arc voltage is not required.

Torch Consumable Parts

Nozzles and electrodes are available in various quantities. Contact your distributor for more information.

Consumable type	Torch type	Amperage	Nozzle	Shield/Deflector	Retaining cap	Electrode	Swirl ring
Drag-cutting	Hand	45	220941	220818	220854	220842	220857
Drag-cutting	Hand	65	220819	220818	220854	220842	220857
Drag-cutting	Hand	85	220816	220818	220854	220842	220857
Mechanized	Machine	45	220941	220817	220854 or 220953 (ohmic)	220842	220857
Mechanized	Machine	65	220819	220817	220854 or 220953 (ohmic)	220842	220857
Mechanized	Machine	85	220816	220817	220854 or 220953 (ohmic)	220842	220857
Unshielded	Machine	45	220941	220955	220854	220842	220857
Unshielded	Machine	65	220819	220955	220854	220842	220857
Unshielded	Machine	85	220816	220955	220854	220842	220857
FineCut®	Hand	45	220930	220931	220854 or 220953 (ohmic)	220842	220947
FineCut®	Machine	45	220930	220948	220854 or 220953 (ohmic)	220842	220857
Gouging	Hand	–	220797	220798	220854	220842	220857
Gouging	Machine	–	220797	220798	220854	220842	220857

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