Over time, air-cooled chillers experience wear and tear, leading to reduced cooling efficiency, increased energy consumption, frequent breakdowns, and rising maintenance costs. Instead of a full replacement, system rebuilding offers a cost-effective solution to restore performance, reliability, and efficiency while upgrading components for long-term energy savings. EKG (Malaysia) Sdn Bhd provides comprehensive air-cooled chiller system rebuilding services, ensuring peak system performance and extended operational lifespan.
Our ISO-certified system rebuilding services cater to:
Industrial & Manufacturing Facilities
Commercial Buildings (Offices, Malls, Hotels, Hospitals)
Data Centers & IT Cooling Systems
Pharmaceutical & Healthcare Cooling
Food Processing & Cold Storage Units
Declining Cooling Performance & Temperature Instability
Inconsistent cooling output affecting production processes or building climate control.
High Energy Consumption & Rising Operational Costs
Increased electricity bills due to worn-out components and system inefficiencies.
Frequent System Failures & Costly Repairs
Recurring compressor shutdowns, refrigerant leaks, and electrical faults requiring frequent servicing.
Aging Equipment with Outdated Technology
Older chiller systems lacking modern energy-efficient features and smart control capabilities.
Corrosion, Scale Buildup, & Refrigerant Leaks
Heat exchanger deterioration, pipe corrosion, and refrigerant leaks affecting performance.
Full Chiller System Inspection & Condition Assessment
Conduct diagnostics and efficiency benchmarking to assess system wear.
Identify components requiring repair, replacement, or upgrades.
Compressor Rebuilding & Performance Optimization
Overhaul compressor pistons, seals, and bearings for restored efficiency.
Upgrade to energy-efficient compressor technology for improved cooling.
Heat Exchanger & Coil System Restoration
Clean, descale, and apply anti-corrosion coatings to evaporator and condenser coils.
Replace damaged fins, tubing, or entire coil sections if necessary.
Refrigerant System Upgrades & Leak Prevention
Recover, filter, and recharge refrigerant to manufacturer specifications.
Detect and seal leaks in piping, expansion valves, and gaskets.
Electrical System Overhaul & Smart Controls Integration
Replace faulty circuit boards, relays, and wiring for reliable operation.
Upgrade to IoT-based automation and remote monitoring systems.
Fan & Motor System Rebuilding
Restore fan blades, motors, and bearings for balanced airflow.
Install high-efficiency fan motors for quieter and energy-saving performance.
Expansion Valve & Refrigerant Flow Optimization
Adjust or replace expansion valves to improve refrigerant control.
Optimize pressure and temperature balance for smooth operation.
Vibration & Noise Reduction Enhancements
Install anti-vibration mounts and sound-dampening materials.
Fine-tune system alignment for stable and quiet operation.
Final System Calibration & Performance Testing
Conduct full-load testing and energy efficiency validation.
Ensure chiller operation meets industry standards for cooling performance.
Preventive Maintenance & Long-Term Reliability Solutions
Offer custom maintenance schedules to sustain rebuilt system efficiency.
Provide performance tracking and real-time monitoring recommendations.
Certified HVAC Experts specializing in system restoration, efficiency upgrades, and energy optimization.
ISO-Certified Rebuilding Procedures ensuring long-term reliability and compliance with industry standards.
Preventive Maintenance Approach identifying early signs of deterioration to prevent costly failures.
Fast & Reliable Service providing quick turnaround times and expert system restoration.
Cost-Effective & Sustainable Solutions helping businesses extend chiller lifespan while reducing operational expenses.
Avoid high energy costs, reduced cooling performance, and frequent breakdowns with EKG (Malaysia) Sdn Bhd’s expert air-cooled chiller system rebuilding services. Our certified technicians provide comprehensive inspections, component replacements, and energy-saving upgrades to keep your HVAC system running efficiently.
Need professional chiller system rebuilding? Contact us now! We provide expert chiller services across Malaysia!
More detail about EKG M & E SDN. BHD.
Malaysia