Air-Cooled Chiller Refrigerant Loss Troubleshooting | Expert Diagnosis & Repair by EKG M&E Sdn Bhd

Why is Troubleshooting Refrigerant Loss Essential for Air-Cooled Chillers?

Refrigerant is the lifeline of air-cooled chillers, enabling efficient heat exchange and cooling. A refrigerant loss due to leaks, system wear, or pressure imbalances can cause poor cooling performance, excessive energy consumption, and compressor failure. If left unaddressed, refrigerant depletion may lead to overheating, breakdowns, and costly repairs. EKG M&E Sdn Bhd specializes in comprehensive refrigerant loss troubleshooting, ensuring optimal cooling performance, energy efficiency, and long-term chiller reliability.

Our ISO-certified refrigerant troubleshooting services cater to:

• Industrial & Manufacturing Facilities
• Commercial Buildings (Offices, Malls, Hotels, Hospitals)
• Data Centers & IT Cooling Systems
• Pharmaceutical & Healthcare Cooling
• Food Processing & Cold Storage Units

Signs Your Air-Cooled Chiller is Losing Refrigerant

• Inadequate Cooling Output – System struggles to maintain the desired temperature
• Increased Energy Bills – Compressor overworking due to low refrigerant levels
• Ice Formation on Evaporator Coils – Indicates improper refrigerant charge and heat transfer issues
• Frequent Compressor Cycling – Chiller turning on and off irregularly
• Hissing or Bubbling Noises – Potential refrigerant leaks in the system
• High-Pressure Alarms & Overheating – Compressor operating under extreme strain

Comprehensive Air-Cooled Chiller Refrigerant Loss Troubleshooting Service

Leak Detection & System Diagnostics

• Conduct pressure testing and temperature analysis to detect refrigerant losses
• Use electronic leak detectors and ultrasonic sensors to pinpoint leak locations
• Inspect compressor seals, condenser coils, expansion valves, and refrigerant lines for leaks

Refrigerant Leak Repair & Preventive Solutions

• Seal micro-leaks with high-performance sealing technology
• Replace faulty refrigerant lines, valves, and connectors
• Apply corrosion-resistant coatings to prevent refrigerant escape

Refrigerant Recharging & Optimization

• Refill system with approved refrigerants (R-32, R-410A, R-134a, R-513A, R-407C, R-22, R-1234ze)
• Ensure precise refrigerant charge levels to prevent undercharging or overcharging
• Balance superheat and subcooling for efficient cooling cycles

Expansion Valve & Compressor Calibration

• Adjust expansion valves to regulate refrigerant flow
• Monitor compressor suction and discharge pressures to ensure system stability
• Optimize compressor cycling to reduce operational stress and power consumption

Final Performance Testing & System Validation

• Conduct load testing and cooling efficiency assessment post-repair
• Monitor compressor performance, refrigerant pressure, and system temperature stability
• Provide detailed service reports and recommendations for long-term maintenance

Why Choose EKG M&E Sdn Bhd for Refrigerant Loss Troubleshooting?

• Fast-Response Diagnostic Service – Immediate troubleshooting to restore cooling efficiency
• ISO-Certified Refrigerant Handling – Safe and compliant leak detection, repair, and recharging
• Energy-Saving & Cost-Effective Solutions – Helping businesses reduce energy costs and prevent system failures
• Advanced Leak Detection Technology – Preventing future refrigerant loss and component damage
• Reliable & Preventive Maintenance – Ensuring long-term system efficiency with minimal downtime

Restore Your Air-Cooled Chiller’s Cooling Performance – Contact EKG M&E Sdn Bhd Today!

Prevent refrigerant loss, improve energy efficiency, and extend your air-cooled chiller’s lifespan with EKG M&E Sdn Bhd’s expert troubleshooting services. Our certified technicians provide precise refrigerant diagnostics, leak detection, gas recharging, and system calibration to keep your HVAC system running at peak efficiency.

Experiencing refrigerant loss? Contact us now! We provide 24/7 emergency troubleshooting for air-cooled chillers!