The motor in an air-cooled chiller is critical for powering compressors, condenser fans, and evaporator systems, ensuring consistent cooling performance. Over time, vibration, electrical surges, overheating, and mechanical wear can lead to winding failures, increased energy consumption, and motor breakdowns. Vibration analysis and rewinding help detect early faults, restore motor efficiency, and prevent costly repairs. EKG (Malaysia) Sdn Bhd provides expert motor vibration diagnostics and rewinding services, ensuring optimal system operation, reduced downtime, and extended motor lifespan.
Our ISO-certified vibration analysis and rewinding services cater to:
Industrial & Manufacturing Facilities
Commercial Buildings (Offices, Malls, Hotels, Hospitals)
Data Centers & IT Cooling Systems
Pharmaceutical & Healthcare Cooling
Food Processing & Cold Storage Units
Excessive Vibrations & Motor Instability
Unusual shaking or movement during operation
Misalignment of motor shaft, stator, or bearings
Unusual Noises & Performance Fluctuations
Buzzing, grinding, or knocking sounds from the motor
Erratic fan or compressor operation affecting cooling performance
Increased Power Consumption & Overheating
Higher energy costs due to motor inefficiencies
Motor running hotter than usual, indicating electrical issues
Frequent Tripping & Motor Failures
Circuit breakers tripping due to overloads
Burnt insulation, electrical faults, or winding damage
Motor Vibration Testing & Root Cause Analysis
Conduct vibration monitoring to detect mechanical imbalances
Identify misalignment, worn bearings, and unbalanced rotors
Motor Condition Inspection & Electrical Testing
Assess motor winding integrity and insulation resistance
Diagnose burnt windings, electrical faults, and overheating issues
Motor Disassembly & Deep Cleaning
Remove old windings and damaged insulation materials
Clean motor core, stator, and rotor components
Precision Motor Rewinding & Insulation Upgrade
Install high-quality copper windings for improved performance
Use heat-resistant insulation materials to prevent premature failure
Rotor & Stator Balancing for Peak Efficiency
Align stator and rotor to eliminate vibration-related inefficiencies
Apply protective coatings to prevent corrosion and moisture damage
Final System Testing & Reinstallation
Perform full-load efficiency tests under operational conditions
Provide detailed reports with vibration analysis and maintenance recommendations
Certified HVAC Motor Repair Experts – Specialists in diagnostics, rewinding, and efficiency restoration
ISO-Certified & Energy-Saving Solutions – Ensuring safe, reliable, and cost-effective chiller operations
Advanced Vibration Analysis & Performance Testing – Detecting early faults before costly failures occur
High-Quality Insulation & Copper Windings – Enhancing motor longevity and reducing power consumption
Reliable & Fast Turnaround Service – Minimizing downtime with expert motor restoration
Prevent motor failures, excessive vibration, and high energy costs with EKG (Malaysia) Sdn Bhd’s expert air-cooled chiller motor vibration analysis and rewinding services. Our certified technicians provide comprehensive diagnostics, vibration correction, high-quality rewinding, and system optimizations to keep your HVAC system running smoothly.
Need professional vibration analysis and motor rewinding? Contact us now! We provide expert chiller motor repairs and maintenance across Malaysia!
Lihat detail lebih lanjut tentang EKG M & E SDN. BHD.
Malaysia
