Air-Cooled Chiller Oil Contamination Removal | Protect Your Compressor with EKG M&E Sdn Bhd

Why is Oil Contamination Removal Essential for Air-Cooled Chillers?

The compressor in an air-cooled chiller relies on clean, high-quality oil for lubrication, cooling, and system protection. Over time, oil contamination from moisture, metal particles, refrigerant leaks, and oxidation can lead to reduced efficiency, overheating, component wear, and costly breakdowns. Oil contamination removal is crucial to prevent damage, improve system performance, and extend the lifespan of your chiller. EKG M&E Sdn Bhd provides expert oil contamination removal services, ensuring peak chiller efficiency, energy savings, and long-term reliability.

Our ISO-certified oil contamination removal services cater to:

• Industrial & Manufacturing Facilities
• Commercial Buildings (Offices, Malls, Hotels, Hospitals)
• Data Centers & IT Cooling Systems
• Pharmaceutical & Healthcare Cooling
• Food Processing & Cold Storage Units

Signs Your Air-Cooled Chiller Oil is Contaminated

Compressor Overheating & Frequent Shutdowns

• Heat buildup due to poor lubrication caused by oil contamination
• Overheating leading to compressor malfunctions and system shutdowns

Dark, Sludgy, or Foamy Oil

• Oil turning dark brown or black due to oxidation
• Foamy or thickened oil indicating moisture and refrigerant contamination

Metal Particles & Debris in Oil

• Presence of fine metal shavings from internal wear and tear
• Debris accumulation leading to bearing and seal damage

Refrigerant Leaks & Acid Formation

• Refrigerant mixing with oil, reducing lubrication efficiency
• Acid buildup causing corrosion of compressor components

Increased Energy Consumption & Poor Performance

• Compressor working harder due to inefficient oil circulation
• Higher electricity bills from increased system load and inefficiency

Comprehensive Air-Cooled Chiller Oil Contamination Removal by EKG M&E Sdn Bhd

Oil Sample Testing & Contamination Analysis

• Collect oil samples and test for moisture, acidity, metal particles, and oxidation levels
• Identify contamination sources such as refrigerant leaks, corrosion, and wear debris

Draining & Safe Disposal of Contaminated Oil

• Remove old, degraded oil causing poor compressor performance
• Ensure safe and environmentally friendly disposal of used oil

Oil Circuit Flushing & Cleaning

• Use advanced flushing techniques to remove sludge, acids, and debris
• Clean oil lines, filters, and compressor components for optimal flow

Refilling with High-Quality, Contamination-Free Oil

• Use manufacturer-recommended, high-purity lubricants
• Apply long-life, low-friction oil to improve efficiency and extend service life

Lubrication System Calibration & Performance Testing

• Ensure proper oil circulation across all compressor components
• Conduct load testing to confirm restored efficiency and reduced energy consumption

Preventive Maintenance & Future Contamination Prevention

• Inspect seals, bearings, and refrigeration components for potential leaks
• Provide scheduled oil change plans for long-term contamination prevention

Why Choose EKG M&E Sdn Bhd for Oil Contamination Removal?

• Certified HVAC Experts – Specialists in oil analysis, lubrication system flushing, and chiller performance restoration
• ISO-Certified & Advanced Filtration Methods – Ensuring complete removal of contaminants for superior lubrication
• Preventive Maintenance Approach – Detecting early signs of contamination to prevent expensive compressor damage
• Fast & Reliable Service – Minimizing downtime with efficient oil flushing and replacement solutions
• Cost-Effective & Energy-Saving Solutions – Helping businesses reduce maintenance costs and improve chiller efficiency

Restore Your Chiller’s Lubrication System – Contact EKG M&E Sdn Bhd Today!

Prevent compressor failures, system inefficiencies, and high maintenance costs with EKG M&E Sdn Bhd’s expert air-cooled chiller oil contamination removal services. Our certified technicians provide comprehensive oil analysis, flushing, and contamination control solutions to keep your HVAC system running smoothly.

Need professional oil contamination removal? Contact us now! We provide expert chiller maintenance services across Malaysia!