Air-Cooled Chiller Compressor Overhaul | Extend Lifespan & Boost Efficiency with EKG M&E Sdn Bhd

Why is a Compressor Overhaul Essential for Air-Cooled Chillers?

The compressor is the heart of an air-cooled chiller, responsible for circulating refrigerant, maintaining pressure levels, and ensuring efficient cooling. Over time, compressor components such as bearings, pistons, seals, and valves wear down, leading to reduced performance, increased energy consumption, and potential system failure. A compressor overhaul restores the unit to optimal working condition, preventing costly downtime and extending the chiller’s lifespan. EKG M&E Sdn Bhd provides expert air-cooled chiller compressor overhaul services, ensuring maximum efficiency and reliability.

Our ISO-certified compressor overhaul services cater to:

• Industrial & Manufacturing Facilities
• Commercial Buildings (Offices, Malls, Hotels, Hospitals)
• Data Centers & IT Cooling Systems
• Pharmaceutical & Healthcare Cooling
• Food Processing & Cold Storage Units

Signs Your Air-Cooled Chiller Compressor Needs an Overhaul

Increased Energy Consumption & Poor Cooling Performance

• Compressor working harder to maintain temperature settings
• Rising electricity costs due to inefficiencies in compression cycles

Frequent System Breakdowns & Downtime

• Compressor shutting down unexpectedly due to mechanical faults
• Chiller requiring frequent maintenance and repairs

Unusual Noises & Vibrations

• Grinding, knocking, or buzzing sounds from damaged bearings or misaligned parts
• Excessive vibrations indicating wear on internal components

Oil Leaks & Refrigerant Imbalances

• Visible oil stains around seals, gaskets, or connections
• Low refrigerant pressure affecting compressor efficiency

High Discharge Temperatures & Overheating

• Compressor running at excessive temperatures due to internal friction
• Poor lubrication leading to heat buildup and potential failure

Comprehensive Air-Cooled Chiller Compressor Overhaul by EKG M&E Sdn Bhd

Initial Inspection & System Diagnosis

• Conduct performance assessments, pressure checks, and vibration analysis
• Identify worn-out, faulty, or inefficient compressor components

Disassembly & Component Cleaning

• Remove the compressor from the chiller system
• Clean internal components to eliminate sludge, contaminants, and oil residue

Bearing & Seal Replacement

• Install new bearings, gaskets, and seals to prevent leaks and enhance efficiency
• Ensure proper alignment and lubrication of rotating parts

Valve, Piston, & Cylinder Refurbishment

• Inspect and replace damaged pistons, cylinders, and discharge valves
• Reassemble components for optimal compression function

Refrigerant Circuit & Oil System Restoration

• Recharge refrigerant levels and balance pressure settings
• Replace degraded or contaminated oil for improved lubrication

Electrical System & Control Panel Testing

• Check motor windings, relays, and sensors for faults
• Ensure smooth integration with the chiller’s control system

Final Assembly & Performance Testing

• Reinstall the compressor and calibrate for optimal performance
• Conduct load testing, efficiency checks, and pressure monitoring

Preventive Maintenance Scheduling

• Provide recommended overhaul intervals and scheduled maintenance plans
• Offer preventive solutions to maximize chiller lifespan

Why Choose EKG M&E Sdn Bhd for Compressor Overhaul?

• Certified HVAC Experts – Specialists in compressor refurbishment, system optimization, and energy efficiency
• ISO-Certified Quality Standards – Ensuring high-performance overhauls and reliable repairs
• Preventive Maintenance Approach – Detecting early signs of wear to prevent costly failures
• Fast & Reliable Service – Providing quick turnaround times to minimize downtime
• Cost-Effective & Energy-Saving Solutions – Helping businesses reduce operational costs and improve efficiency

Restore Compressor Efficiency & Prevent Costly Repairs – Contact EKG M&E Sdn Bhd Today!

Prevent compressor failures, high energy costs, and inefficient cooling with EKG M&E Sdn Bhd’s expert air-cooled chiller compressor overhaul services. Our certified technicians provide comprehensive component replacement, system calibration, and preventive maintenance solutions to keep your HVAC system running at peak performance.

Need professional compressor overhaul services? Contact us now! We provide expert chiller maintenance services across Malaysia!