Air-Cooled Chiller Maintenance & Overhaul | Maximize Performance with EKG M&E Sdn Bhd

Why is Maintenance & Overhaul Essential for Air-Cooled Chillers?

Air-cooled chillers are essential for industrial, commercial, and data center cooling, but continuous operation leads to wear and tear, system inefficiencies, and performance degradation. Without regular maintenance and periodic overhauls, components such as compressors, heat exchangers, fans, and electrical systems can fail, resulting in higher energy costs, cooling inefficiencies, and system downtime. A complete maintenance and overhaul service restores performance, improves reliability, and extends the lifespan of your chiller system. EKG M&E Sdn Bhd provides professional air-cooled chiller maintenance and overhaul services, ensuring maximum efficiency and system longevity.

Our ISO-certified chiller maintenance and overhaul services cater to:

• Industrial & Manufacturing Facilities
• Commercial Buildings (Offices, Malls, Hotels, Hospitals)
• Data Centers & IT Cooling Systems
• Pharmaceutical & Healthcare Cooling
• Food Processing & Cold Storage Units

Signs Your Air-Cooled Chiller Needs Maintenance & Overhaul

Reduced Cooling Efficiency & Inconsistent Performance

• Chiller struggling to maintain required cooling temperatures
• Inconsistent airflow distribution affecting system efficiency

Increased Energy Consumption & High Operating Costs

• Rising electricity bills due to longer chiller operating cycles
• Compressor and fans overworking due to inefficient heat exchange

Frequent Breakdowns & Unplanned Downtime

• Unexpected compressor shutdowns, electrical faults, or refrigerant leaks
• Frequent repairs indicating wear and tear on critical components

Noisy Operation & Excessive Vibrations

• Grinding, knocking, or rattling sounds from compressors, fans, or pumps
• Excess vibration indicating misalignment, bearing failure, or mechanical issues

Refrigerant Leaks & Heat Transfer Problems

• Insufficient refrigerant levels causing poor cooling performance
• Corrosion or scale buildup reducing heat exchanger efficiency

Comprehensive Air-Cooled Chiller Maintenance & Overhaul by EKG M&E Sdn Bhd

Chiller System Inspection & Diagnostics

• Conduct detailed performance analysis and fault detection
• Identify efficiency losses, worn components, and potential system failures

Compressor Overhaul & Optimization

• Inspect, clean, and refurbish compressor pistons, seals, and bearings
• Replace damaged parts to restore full compression efficiency

Heat Exchanger & Coil Restoration

• Clean and descale evaporator and condenser coils to improve heat transfer
• Apply anti-corrosion coatings for long-term durability

Refrigerant System Check & Recharge

• Detect and repair refrigerant leaks in piping and valves
• Recharge refrigerant to manufacturer-specified levels

Fan & Motor Maintenance & Replacement

• Lubricate or replace fan motors, bearings, and blades for improved airflow
• Align and balance fans to minimize noise and energy waste

Electrical System Testing & Smart Control Integration

• Inspect and replace faulty wiring, relays, circuit breakers, and control panels
• Upgrade to IoT-enabled automation for real-time monitoring and efficiency optimization

Expansion Valve & Piping Overhaul

• Replace damaged expansion valves and refrigerant piping
• Ensure proper pressure regulation for smooth system operation

Lubrication System Maintenance

• Drain, clean, and refill compressor oil for smooth performance
• Conduct oil analysis to detect contamination or degradation

Calibration & Energy Efficiency Testing

• Validate cooling performance and energy savings with system recalibration
• Perform load testing and airflow diagnostics

Preventive Maintenance & Future Performance Monitoring

• Offer customized maintenance schedules to sustain chiller efficiency
• Provide long-term energy-saving strategies and performance tracking

Why Choose EKG M&E Sdn Bhd for Maintenance & Overhaul?

• Certified HVAC Experts – Specialists in chiller maintenance, system overhauls, and efficiency upgrades
• ISO-Certified Maintenance & Overhaul Procedures – Ensuring high-quality service and long-term reliability
• Preventive Maintenance Approach – Identifying early signs of failure to prevent major breakdowns
• Fast & Reliable Service – Providing quick troubleshooting and expert repair solutions
• Cost-Effective & Energy-Saving Solutions – Helping businesses reduce operational costs and improve cooling performance

Maximize Cooling Performance & Reduce Downtime – Contact EKG M&E Sdn Bhd Today!

Prevent high energy costs, cooling inefficiencies, and frequent breakdowns with EKG M&E Sdn Bhd’s expert air-cooled chiller maintenance and overhaul services. Our certified technicians provide comprehensive system analysis, component restoration, and preventive maintenance solutions to keep your HVAC system running at peak efficiency.

Need professional maintenance and overhaul? Contact us now! We provide expert chiller services across Malaysia!