Air-Cooled Chiller Refrigerant System Overhaul | Restore Cooling Efficiency with EKG M&E Sdn Bhd

Why is a Refrigerant System Overhaul Essential for Air-Cooled Chillers?

The refrigerant system in an air-cooled chiller plays a crucial role in heat absorption, cooling efficiency, and energy performance. Over time, refrigerant leaks, contamination, pressure imbalances, and aging components can lead to inefficient cooling, higher energy consumption, and system failures. A comprehensive refrigerant system overhaul restores optimal performance, prevents costly breakdowns, and ensures environmental compliance. EKG M&E Sdn Bhd provides professional air-cooled chiller refrigerant system overhauls, ensuring long-term reliability and efficiency.

Our ISO-certified refrigerant system overhaul services cater to:

• Industrial & Manufacturing Facilities
• Commercial Buildings (Offices, Malls, Hotels, Hospitals)
• Data Centers & IT Cooling Systems
• Pharmaceutical & Healthcare Cooling
• Food Processing & Cold Storage Units

Signs Your Air-Cooled Chiller Needs a Refrigerant System Overhaul

Reduced Cooling Capacity & Uneven Temperature Control

Refrigerant system inefficiencies causing inconsistent cooling performance.

High Energy Consumption & Operating Costs

Compressors working harder due to low refrigerant charge or clogged components.

Frequent Refrigerant Leaks & Low Pressure Issues

Hissing sounds, refrigerant loss, and pressure imbalances affecting system stability.

Excess Moisture & Contaminants in Refrigerant Lines

Moisture infiltration leading to ice buildup, corrosion, and expansion valve blockages.

Environmental Compliance & Refrigerant Upgrades

Older chillers using high-GWP refrigerants requiring conversion to eco-friendly alternatives.

Comprehensive Air-Cooled Chiller Refrigerant System Overhaul by EKG M&E Sdn Bhd

System Inspection & Leak Detection

• Conduct pressure and temperature analysis to identify refrigerant inefficiencies.
• Perform ultrasonic and electronic leak detection for accurate diagnostics.

Refrigerant Recovery & Safe Handling

• Extract existing refrigerant using specialized recovery equipment to comply with environmental regulations.
• Properly store or dispose of contaminated refrigerant following ISO standards.

Leak Sealing & Pipework Repairs

• Seal pinhole leaks, corroded joints, and cracked pipes to prevent refrigerant loss.
• Inspect and replace damaged expansion valves, filters, and seals.

Moisture & Contaminant Removal

• Flush refrigerant lines to eliminate moisture, dirt, and oil residues.
• Install or replace filter driers and sight glasses for long-term system protection.

Heat Exchanger & Coil Restoration

• Clean and descale evaporator and condenser coils for improved heat transfer.
• Apply anti-corrosion coatings to extend coil lifespan.

Refrigerant Recharging & System Balancing

• Refill with manufacturer-recommended refrigerant levels for maximum efficiency.
• Adjust refrigerant pressure and expansion valve settings for optimal performance.

Compressor Performance Optimization

• Inspect compressor pistons, seals, and lubrication levels.
• Ensure smooth operation and energy efficiency post-refrigerant overhaul.

Final System Testing & Calibration

• Conduct load testing to validate restored cooling capacity.
• Ensure temperature stability and refrigerant flow optimization.

Preventive Maintenance & Refrigerant Monitoring

• Offer scheduled refrigerant system checks and performance tracking.
• Provide long-term energy-saving recommendations for cost-efficient operation.

Why Choose EKG M&E Sdn Bhd for Refrigerant System Overhaul?

• Certified HVAC Experts specializing in refrigerant handling, leak repairs, and system rebalancing.
• ISO-Certified Overhaul Procedures ensuring compliance with industry and environmental standards.
• Preventive Maintenance Approach identifying early refrigerant issues to prevent costly breakdowns.
• Fast & Reliable Service providing quick turnaround times and expert refrigerant solutions.
• Cost-Effective & Energy-Saving Solutions helping businesses reduce energy costs and improve system longevity.

Restore Cooling Efficiency & Prevent Refrigerant Leaks – Contact EKG M&E Sdn Bhd Today!

Prevent cooling inefficiencies, refrigerant system failures, and high energy costs with EKG M&E Sdn Bhd’s expert air-cooled chiller refrigerant system overhaul services. Our certified technicians provide comprehensive leak detection, refrigerant recovery, system flushing, and recharging solutions to keep your HVAC system operating efficiently.

Need professional refrigerant system overhaul services? Contact us now! We provide expert chiller maintenance services across Malaysia!