Air-cooled chiller evaporator tube replacement

Air-Cooled Chiller Evaporator Tube Replacement – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we provide expert evaporator tube replacement services for air-cooled chillers to restore efficient heat transfer and ensure optimal system performance. Evaporator tubes are critical in the cooling process, and when they become corroded, blocked, or cracked, they can lead to refrigerant leaks, reduced capacity, and increased energy consumption. Our skilled technicians deliver precise, professional tube replacement with minimal disruption to your operations.

Signs Your Evaporator Tubes Need Replacement

• Reduced cooling efficiency or uneven temperature distribution

• Frequent refrigerant leaks and pressure drop

• Blocked or scaled tubes impacting refrigerant flow

• Corrosion, pinholes, or cracking on tube surfaces

• Increased compressor load and energy usage

Our Evaporator Tube Replacement Services Include

System Inspection and Diagnosis

We assess the evaporator coil to identify damaged, leaking, or obstructed tubes using pressure testing, thermal imaging, and visual inspection.

Tube Removal and Coil Preparation

Damaged tubes are carefully extracted without affecting the rest of the coil. The coil is cleaned and prepared to receive new tubes with proper alignment and fit.

Custom Tube Fabrication and Installation

We supply and install high-quality copper or aluminum tubes, matching the original design or upgrading to more durable options. Each tube is cut, bent, and fitted with precision.

Brazing and Leak-Proof Sealing

All joints are sealed using professional brazing or welding techniques to ensure reliable, leak-free operation under high pressure.

System Testing and Recommissioning

After installation, we conduct pressure testing, refrigerant charging, and system calibration to confirm proper function and restored efficiency.

Benefits of Evaporator Tube Replacement

• Restores efficient heat transfer and cooling performance

• Reduces refrigerant loss and energy waste

• Prevents system strain and compressor overload

• Extends the lifespan of the chiller

• Supports compliance with energy and environmental standards

Why Choose EKG M&E Sdn Bhd?

• Experienced in chiller tube replacement for all major brands

• High-precision work using quality materials and tools

• Fast, efficient service with minimal operational downtime

• Environmentally responsible refrigerant handling

• Full post-service support including maintenance and monitoring

Final Thoughts

Damaged evaporator tubes can severely impact the performance and efficiency of your air-cooled chiller. Trust EKG M&E Sdn Bhd to deliver expert evaporator tube replacement that restores your system’s reliability and cooling capacity. Contact us today to schedule an inspection or service consultation.