Air-cooled chiller mechanical tube replacement

Air-Cooled Chiller Mechanical Tube Replacement – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we offer expert mechanical tube replacement services for air-cooled chillers, ensuring your system operates efficiently and reliably. Over time, mechanical damage, corrosion, scaling, or fatigue can compromise chiller tubes, leading to poor heat transfer, refrigerant leaks, and rising energy costs. Our team delivers precise tube removal and installation services to restore your chiller’s performance with minimal disruption.

When Mechanical Tube Replacement is Needed

• Cracked, dented, or physically damaged tubes

• Internal blockages causing restricted refrigerant flow

• Worn or fatigued tubes from vibration or thermal stress

• Leaking or bulging tubes that can no longer hold pressure

• Performance loss not resolved by cleaning or minor repairs

Our Mechanical Tube Replacement Services Include

Inspection and Damage Assessment

We conduct a detailed evaluation using visual inspection, pressure testing, thermal imaging, and leak detection to identify tubes requiring replacement.

Tube Removal and Coil Cleaning

Damaged tubes are carefully extracted using mechanical tools to prevent damage to adjacent tubes or the coil block. The coil is thoroughly cleaned to remove scale, sludge, and oil residue.

Custom Tube Fabrication and Installation

We install high-quality copper or aluminum tubes that match your system’s original specifications. Tubes are cut, bent, and fitted for a precise, secure installation.

Brazing and Sealing

New tubes are sealed with high-temperature brazing or welding, ensuring durable, leak-free operation under pressure.

System Testing and Recommissioning

After installation, we carry out full leak testing, refrigerant recharging, and performance calibration to confirm the chiller is operating at optimal capacity.

Benefits of Mechanical Tube Replacement

• Restores heat transfer efficiency and cooling capacity

• Reduces energy costs and compressor workload

• Extends equipment lifespan

• Prevents breakdowns caused by hidden damage or leaks

• Improves system safety and environmental compliance

Why Choose EKG M&E Sdn Bhd?

• Skilled HVAC technicians with experience in all major air-cooled chiller systems

• Custom tube fabrication for standard and non-standard configurations

• Fast turnaround to minimize system downtime

• Eco-compliant practices for refrigerant handling and material disposal

• Comprehensive support including preventive maintenance and inspections

Final Thoughts

Mechanical tube failure can compromise your entire HVAC system if left unaddressed. With EKG M&E Sdn Bhd’s air-cooled chiller mechanical tube replacement service, your system is restored to reliable, efficient operation. Contact us today to schedule an assessment or get a tailored service quote.