Description
Features:
- Type: Ferrous and Non-Ferrous base-headed fasteners (sizes M1 to M4, up to 15mm in length)
- Production Rate: 600 to 1200 ppm (based on M2-0.4 x 10mm fastener)
- Field of View (FOV): 20mm Horizontal x 20mm Vertical
- Compliant with US/CE standards.
- Camera Configuration: 4-camera maximum; 1 camera for 1000 model.
- Lens: Non-telecentric, Standard for the inspection process.
Inspection Machine Capabilities:
-
Camera 1: Top-Down View with Adjustable Front Lighting
- Resolution: >0.0005"
- FOV: 20mm (horizontal)
- Key Inspections:
- Perimeter and open burst cracks
- Open cracks visible at the outer diameter (OD)
- Ovality/Roundness of head OD
- Hex head (no flange) diameter (min/max/avg)
- Part silhouette for visual inspection
-
Camera 2: Side View with Backlighting
- Resolution: >0.0005"
- FOV: 20mm x 20mm (square)
- Key Inspections:
- Length, Head Height, Shank Length
- Shoulder Diameter (min/max/avg/angle)
- Point (Pilot) attributes
- Threads: Major/Minor diameter, Variance, and Thread Match
- Pattern detection for filled or missing threads
-
Camera 3 @ 90°: Side View with Backlighting
- Resolution: 0.0014"
- FOV: 20mm x 20mm
- Key Inspections:
- Turned Head: Side view comparison for hex head width
- Bolt straightness analysis
- Detection of features affecting bolt readings
This inspection machine provides a comprehensive and precise solution for quality control in the fastener manufacturing process.
More detail about SEM Equipment Sdn. Bhd.