The motor in an air-cooled chiller powers compressors, condenser fans, and evaporator systems, ensuring consistent cooling performance. Over time, mechanical wear, insulation degradation, overheating, and electrical faults can reduce efficiency and cause motor breakdowns.
Motor refurbishment is a cost-effective solution to restore lost performance, improve energy efficiency, and extend the motor’s lifespan. EKG (Malaysia) Sdn Bhd provides expert air-cooled chiller motor refurbishment services, ensuring optimal reliability, energy savings, and long-term system durability.
Our ISO-certified motor refurbishment services cater to:
Industrial & Manufacturing Facilities
Commercial Buildings (Offices, Malls, Hotels, Hospitals)
Data Centers & IT Cooling Systems
Pharmaceutical & Healthcare Cooling
Food Processing & Cold Storage Units
1. Reduced Motor Performance & Power Issues
Motor struggling to start or running at lower efficiency
Voltage fluctuations affecting cooling performance
2. Frequent Overheating & Shutdowns
Excessive heat buildup leading to system failures
Frequent motor shutdowns or circuit breaker trips
3. Unusual Noises & Vibrations
Buzzing, grinding, or rattling sounds from the motor
Excessive vibration due to misalignment or worn bearings
4. Electrical Faults & Energy Inefficiencies
Burnt insulation or damaged windings causing electrical failures
Higher power consumption due to inefficient motor operation
1. Motor Condition Inspection & Performance Diagnosis
Identify faulty windings, insulation breakdown, and mechanical wear
Conduct electrical resistance and voltage testing
2. Motor Disassembly & Deep Cleaning
Remove dust, debris, and worn-out components
Clean motor core, rotor, and stator to prepare for refurbishment
3. Rewinding & Insulation Replacement
Install high-quality copper windings for improved conductivity
Apply heat-resistant insulation to prevent future failures
4. Rotor & Stator Balancing & Bearing Replacement
Ensure smooth rotation and eliminate torque imbalances
Replace worn-out bearings and apply protective coatings
5. Electrical Testing & System Calibration
Conduct voltage, resistance, and load testing
Optimize motor speed, torque, and overall cooling efficiency
6. Final System Testing & Reinstallation
Perform full-load efficiency tests under operational conditions
Provide detailed reports and maintenance recommendations
Certified HVAC Motor Specialists – Experts in diagnostics, refurbishment, and efficiency restoration
ISO-Certified & Energy-Saving Solutions – Ensuring safe, reliable, and cost-effective operations
High-Quality Insulation & Copper Windings – Enhancing motor durability and reducing energy losses
Cost-Effective Alternative to Motor Replacement – Helping businesses avoid high capital expenses
Reliable & Fast Turnaround Service – Minimizing downtime with expert refurbishment solutions
Prevent motor failures, excessive energy costs, and cooling inefficiencies with EKG (Malaysia) Sdn Bhd’s expert air-cooled chiller motor refurbishment services. Our certified technicians provide comprehensive refurbishment, precision rewinding, and system optimization to keep your HVAC system running efficiently.
Need professional motor refurbishment? Contact us now! We provide expert chiller motor repairs and maintenance across Malaysia.
More detail about EKG M & E SDN. BHD.
Malaysia