Control Techniques Unidrive M High Power Modular

Control Techniques Unidrive M High Power Modular

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Penerangan

90 kW to 2.8 MW / 125 to 4,200 hp

200 V | 400 V | 575 V | 690 V

Unidrive M’s modular drive offering provides a flexible method of building compact, reliable high-power solutions.

Paralleled together, Unidrive M can control asynchronous and permanent magnet motors in systems up to 2.8 MW (4,200 hp).

  • Features

    Minimize downtime for critical operations

    • Unidrive M high power modules have exceptional build quality based on over 40 years' of drive knowledge, expertise and development
    • Nidec Automation Centers are situated in all global regions to provide local design consultation and rapid specialist technical support

    Reliability assured

    • Every Unidrive M power module has been thoroughly tested in environmental chambers that cycle a wide range of load and thermal conditions
    • PCBs have conformal coating to further increase resilience to harsh environmental conditions
    • Trip avoidance features take intelligent action instead of interrupting critical processes
    • Protection alarms safeguard the wider system
    • Intelligent variable speed fans ensure operating temperature stays within limits
    • Wide supply voltage tolerance keeps drive operation smooth in areas where supplies are variable

    Create flexible systems easily

    • The modular approach to building high power systems provides machine builders with flexibility while keeping complexity low
    • Modules with integrated rectifiers and/or line chokes can be easily paralleled
    • Separate inverter and rectifier modules (D, RECT..A and RECT..T) can be paralleled into common DC bus and regenerative configurations

    Flexible and easy system design

    • Unidrive M high power modules are designed to fit in standard 600 mm deep x 400 mm wide (23.6 x 15.7 in) cubicles
    • 6,12,18 and 24 pulse input and Active Front End configurations are easy to achieve
    • Integrated cooling fan power supply means no additional power supplies are required
    • Output current ratings have been increased to use fewer modules per system
    • A common control interface ensures a consistent programming method and feature set across the whole Unidrive M range

    Make compact, easily maintainable systems

    • Overall system size and footprint is kept to a minimum
    • Manageable small and light modules are maintained and replaced rapidly and easily

    Reduce spares inventory

    Unidrive M’s modular approach gives customers the opportunity to standardize their solutions in order to keep spares holding to a minimum as different systems can be serviced using one common spare. Large volumes of standard product modules are stocked at local distribution hubs in convenient locations around the world meaning that rapid delivery is always available to all customers.

    Upgrade Unidrive SP modular systems painlessly

    Migration of Unidrive SP modular systems to Unidrive M is fast and easy:

    • Parameter porting tools such as M Connect and Smartcard are available
    • SyptPro can recompile SM-Applications programs for SI-Applications, and can connect to existing CTNet networks
    • Identical width and depth dimensions, along with retrofit kits, mean that Unidrive M modules can easily fit into SP modular locations using existing fittings

    Environmental safety and electrical conformance

    • UL listed
    • Electromagnetic immunity complies with EN 61800-3 and EN 61000-6-2
    • Electromagnetic emissions comply with EN 61800-3:
      • On-board EMC filter, category C3
      • Optional external EMC filter, category C2 depending on power rating
      • Compliance with EN 61000-3-12 with external line reactor

    Create high performance solutions

    • Switching frequencies of up to 16 kHz in systems up to 160 kW (250 hp) and 8 kHz in systems up to 250 kW (400 hp) allow Unidrive M to provide precision torque
    • Highly accurate thermal model ensures:
      • High overload capability – 150 % Heavy Duty
      • Impressive low derating requirement in applications that demand high torque at low speeds. Power device temperature is intelligently managed meaning smaller lower priced systems can be specified and product life is extended
    • Dynamic Active Front End configurations provide:
      • Precision torque linearity across quadrants
      • Corrective power factor operation (lagging, unity or leading) for high quality power
      • Harmonic mitigation
  • Specifications
    Key data 
    • Heavy Duty rating: 90 kW to 2.8 MW (125 to 4,200 hp)
    • Supply phases: 3 phase

    Standard features 

    Intelligence:

    • Onboard PLC
    • Advanced Motion Controller (applicable to M700, M701 & M702)

    Onboard comms:

    • M700 & M702 – Ethernet (applicable to M700 & M702)
    • M701 – RS485 (applicable to M600 & M701)

    Feedback:

    • 2 x Encoder inputs (applicable to M700 & M702)
    • 1 x Simulated encoder output (applicable to M700, M701 & M702).

    Machine safety:

    • M700 & M701 - 1 x Safe Torque Off (STO) terminal (applicable to M600, M700 & M701)
    • M702 – 2 x STO terminals (applicable to M702).
    • SIL3/PLe compliant

    Keypad:

    • No keypad as standard

    Option slots:

    • 3

    Parameter cloning via:

    • PC tools
    • Smartcard
    • SD card

    VOLTAGE RATINGS

    100 V (100 V - 120 V ± 10%)

     

    200 V (200 V - 240 V ± 10%)

    400 V (380 V - 480 V ± 10%)

    575 V (500 V - 575 V ± 10%)

    690 V (500 V - 690 V ± 10%)

    CONTROL MODE

    Open loop vector or V/Hz induction motor control

    Open loop Rotor Flux Control for induction motors (RFC-A)

    Open loop permanent magnet motor control (RFC-S)

    Closed loop Rotor Flux Control for induction motors (RFC-A)

    Closed loop permanent magnet motor control (RFC-S)

    Active Front End (AFE) power quality convertor

     ✓

    MODULAR DRIVES:

    FRAME SIZE

    DIMENSIONS (H X W X D)

     

    mm

    in

    INVERTER& RECTIFIER

    9A

    1108 x 310 x 290 43.62 x 12.21 x 11.4

    9E | 9T

    1069 x 310 x 290 42.1 x 12.21 x 11.4
    10E | 10T 1069 x 310 x 290 42.1 x 12.21 x 11.4

    11E | 11T

    1242 x 310 x 312 48.9 x 12.2 x 12.3
    INVERTER

    9D

    773 x 310 x 290 30.4 x 12.2 x 11.4

    10D

    773 x 310 x 290 30.4 x 12.2 x 11.4

    11D

    863 x 310 x 290 34 x 12.2 x 12.3
    RECTIFIER

    10A

    6 pulse
    355 x 310 x 290
    6 pulse
    13.9 x 12.2 x 11.4

    11A | 11T

    6 pulse
    415x 310 x 290
    12 pulse
    415x 310 x 290

    6 pulse
    16.3 x 12.2 x 11.4
    12 pulse
    16.3 x 12.2 x 11.4

    All dimensions include mounting brackets

  • Options

    Keypad

    Remote Keypad
    All the features of the CI-Keypad LCD, but remote mountable. This allows flexible mounting on the outside of a panel and meets IP66 (NEMA 4)

    KI-Keypad
    Plain text, multi-language LCD keypad with up to 4 lines of text for in depth parameter and data descriptions, for enhanced user experience

    KI-Keypad RTC
    All the features of the KI-Keypad, but with battery operated realtime clock. This allows accurate time stamping of events, aiding diagnostics

    System Integration Modules - Feedback

    SI-Encoder
    Quadrature encoder input interface module

    SI-Universal Encoder
    Encoder input and output interface supporting Quadrature, SinCos, EnDat and SSI encoders

    System Integration Modules - Communications

    SI-PROFIBUS
    PROFIBUS interface module

    SI-DeviceNet
    DeviceNet interface module

    SI-CANopen
    CANopen interface module.

    SI-Ethernet
    External Ethernet module that supports EtherNet/IP and Modbus TCP/IP

    SI-EtherCAT
    EtherCAT interface module

    SI-PROFINET RT
    PROFINET interface module

    System Integration Modules - Applications

    SI-Applications
    Second processor module, which allows SyPTPro application programs to be re-compiled for Unidrive M700

    MCi200
    Second processor, providing advanced machine control using Machine Control Studio

    MCi210
    Adds to the MCi200 with a dual port Ethernet interface directly on the processor and additional I/O

    System Integration Modules - Additional I/O

    SI-I/O
    Extended I/O interface module to increase the number of I/O points on a drive. Provides additional: 4 x Digital I/O, 3 x Analog inputs (default)/Digital inputs, 1 x Analog output (default)/Digital input, 2 x Relays

    System Integration Modules - Safety

    SI-Safety
    An intelligent, programmable module to meet the IEC 61800-5-2/ISO 13849-1 functional safety standard up to SIL3/PLe

    Drive interface units - Back-up

     

    Smartcard
    Smartcard memory device to back-up and copy parameter sets and basic PLC programs
    SD Card Adaptor
    Allows an SD card to be inserted into the Smartcard slot, for parameter backup cloning and application programs

    Drive interface units - Communications

     
    KI-485 Adaptor
    This allows the drive to communicate via RS485. This is commonly used for programming if the drive has no keypad
     
    CT USB Comms Cable
    The USB Comms cable allows the drive to connect to a PC for use with Unidrive M's PC tools*

     

    * Also requires an adaptor.

  • Software

    Commissioning and monitoring software

    Unidrive M Connect - Commissioning tool
    Based on Control Techniques’ 25 years' experience, Unidrive M Connect is our latest drive configuration tool for commissioning, optimizing and monitoring drive/system performance

     Automation and motion programming software

    Machine Control Studio - Programming tool
    Control Techniques' Machine Control Studio provides a flexible and intuitive environment for programming Unidrive M’s new automation and motion control features.

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