PRODUCT DESCRIPTION
- Experienced in manufacturing heavy duty conveyor rollers and frames, Vortex products are used in a host of heavy industries.
- Vortex products are compliant with JIS, DIN, CEMA and ISO standards and have been faithfully serving clientele the world over.
- SB Belts & Gears is pleased to represent Vortex and welcome any commercial or technical inquiries.
BENEFITS
: Smooth Material Handling
- Rollers and drum pulleys provide smooth and efficient movement of conveyor belts, allowing for the seamless transport of materials along the conveyor system. They reduce friction and resistance, ensuring smooth material flow and minimizing the risk of material spillage or blockages.
: Reduced Belt Wear
- Properly designed and maintained rollers and drum pulleys help distribute the load evenly across the conveyor belt. This helps reduce excessive tension or stress on the belt, leading to reduced wear and prolonging the belt's lifespan. By minimizing belt wear, the need for frequent belt replacements is reduced, resulting in cost savings and increased operational efficiency.
: Improved Belt Tracking
- Rollers and drum pulleys play a critical role in ensuring proper belt tracking. They guide the belt along the conveyor path, preventing misalignment or mistracking that can lead to belt damage, increased maintenance, and decreased productivity. Well-designed rollers and drum pulleys with precise alignment contribute to consistent and accurate belt tracking.
: Enhanced Conveyor System Performance
- Rollers and drum pulleys contribute to the overall performance and efficiency of conveyor systems. They minimize energy consumption by reducing friction and resistance, resulting in improved system productivity. Properly functioning rollers and drum pulleys help maintain a steady flow of materials, reducing bottlenecks and ensuring consistent and reliable conveyor operation.
FUNCTION
: Belt Support and Guidance
- Rollers and drum pulleys provide support and guidance to the conveyor belt. They help maintain proper tension and alignment of the belt, preventing sagging, mistracking, and potential damage to the belt.
: Load Bearing
- Rollers and drum pulleys are responsible for bearing the weight of the conveyed materials. They distribute the load evenly across the conveyor belt, preventing excessive stress and strain on the belt and ensuring efficient material transport.
: Friction Reduction
- Rollers and drum pulleys are designed to reduce friction between the conveyor belt and the supporting structure. By minimizing friction, they allow for smoother and more energy-efficient movement of the belt, reducing wear and tear on the belt and the entire conveyor system.
: Belt Turning and Directional Changes
- Drum pulleys are specifically designed for changing the direction of the conveyor belt. They are located at the ends of the conveyor system and guide the belt around bends or corners, ensuring proper belt alignment and smooth transition between sections of the conveyor.
CAUTION
When working with rollers and drum pulleys, it is important to exercise caution to prevent accidents and ensure safe operation. Firstly, proper lockout/tagout procedures should be followed before performing any maintenance or repair work on rollers or drum pulleys to prevent unexpected startup and injuries. During installation or replacement, it is crucial to ensure that the rollers and drum pulleys are securely fastened and aligned correctly to prevent misalignment or belt tracking issues. Regular inspection and maintenance of these components are necessary to detect any signs of wear, damage, or excessive buildup that may compromise their functionality.
Malaysia
