Air-cooled chiller leaking tube repair and replacement

Air-Cooled Chiller Leaking Tube Repair and Replacement – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we specialize in leaking tube repair and replacement for air-cooled chillers, helping restore system performance, prevent refrigerant loss, and extend the life of your HVAC equipment. Leaking tubes in chiller coils can lead to inefficient cooling, compressor stress, and environmental hazards. Our skilled technicians provide prompt, professional solutions to ensure your system returns to peak operation quickly and safely.

Common Causes of Chiller Tube Leaks

• Corrosion or pitting from moisture and acidic buildup

• Vibration fatigue causing microcracks or joint separation

• Scale or debris buildup leading to tube wall erosion

• Mechanical damage during previous maintenance or installation

• Thermal expansion and contraction over time

Our Leaking Tube Repair & Replacement Services Include

Leak Detection and Diagnosis

We use advanced methods including pressure testing, nitrogen leak testing, thermal imaging, and dye tracing to accurately locate leaking tubes within the evaporator or condenser coils.

Targeted Tube Repair

For minor leaks or localized damage:

• Pinpoint brazing or TIG welding to seal cracks and pinholes

• Tube plugging for non-critical leaks where full replacement isn't immediately necessary

• Re-pressurization and integrity testing post-repair

Tube Removal and Full Replacement

For severe or repeated leaks:

• Safe removal of damaged tubes

• Custom-fabricated copper or aluminum tube installation

• High-temperature brazing or welding for long-lasting, leak-proof sealing

• Complete system cleaning and flushing to remove debris or contamination

System Recommissioning

Once repairs or replacements are complete, we conduct:

• Pressure and vacuum testing

• Refrigerant recovery and recharging with eco-friendly gases

• Cooling performance calibration and final inspection

Benefits of Repairing or Replacing Leaking Tubes

• Restores full cooling performance

• Reduces refrigerant loss and environmental impact

• Protects the compressor and other critical components

• Improves energy efficiency and reduces operational costs

• Avoids unplanned breakdowns and expensive emergency repairs

Why Choose EKG M&E Sdn Bhd?

• Specialists in HVAC tube repair and replacement

• Accurate diagnostics and precision repair techniques

• High-quality materials and custom-fabricated replacements

• Minimal system downtime with fast, efficient service

• Post-service support including performance monitoring and maintenance

Final Thoughts

A leaking tube in your air-cooled chiller should never be ignored. Trust EKG M&E Sdn Bhd to provide fast, reliable tube repair and replacement services that restore performance, prevent further damage, and save on long-term costs. Contact us today to schedule an inspection or service appointment.