At EKG M&E Sdn Bhd, we provide comprehensive air-cooled chiller system tube overhaul services designed to restore your chiller’s performance, efficiency, and reliability. Over time, the tubes in evaporators and condensers can become fouled, corroded, blocked, or damaged, resulting in reduced heat transfer and higher energy costs. Our complete tube overhaul service addresses these issues head-on with a tailored, end-to-end solution.
A system tube overhaul involves the inspection, cleaning, repair, and replacement of critical heat exchanger tubes in your air-cooled chiller. It is a cost-effective alternative to full unit replacement and is ideal for facilities experiencing:
Frequent refrigerant leaks or pressure issues
Reduced cooling output and poor temperature control
Increased energy consumption
Scaling, pitting, or internal tube corrosion
Aging systems in need of rejuvenation without full replacement
Complete diagnostic of tube conditions using thermal imaging, pressure testing, and visual inspection
Identification of fouled, leaking, or structurally compromised tubes
Mechanical brushing or chemical descaling to remove buildup
Cleaning of both internal and external tube surfaces to restore efficient heat transfer
Brazing, plugging, or TIG welding for localized damage
Full replacement of corroded or cracked tubes using high-grade copper, aluminum, or stainless steel
Custom fabrication for non-standard or aged systems
Comprehensive leak checks and pressure testing post-repair or replacement
Sealing of all tube joints for leak-free, long-lasting performance
Refrigerant charging, temperature calibration, and full functional testing
Verification of heat exchange efficiency and system pressure stability
Restores original cooling performance
Improves energy efficiency, reducing operational costs
Extends system lifespan, delaying the need for full replacement
Reduces downtime from unexpected breakdowns
Supports compliance with modern refrigerant and performance standards
Expert technicians experienced in chiller tube diagnostics and repair
Custom overhaul plans based on your system’s age, brand, and operating conditions
Quick turnaround to minimize disruption to your operations
Eco-compliant practices including safe refrigerant handling and disposal
Full aftercare support including maintenance plans and monitoring services
A complete tube overhaul can breathe new life into your aging air-cooled chiller, saving you on energy and repair costs while improving performance. Let EKG M&E Sdn Bhd help you maximize your system’s value and reliability. Contact us today to schedule an inspection or consultation.
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