Air-cooled chiller mechanical vibration analysis

Air-Cooled Chiller Mechanical Vibration Analysis – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we provide specialized mechanical vibration analysis services for air-cooled chillers, helping to identify hidden mechanical faults in critical components before they lead to performance issues or system failures. Our advanced diagnostic techniques allow us to assess compressors, fans, motors, bearings, and structural components, ensuring your chiller operates safely, smoothly, and efficiently.

Why Mechanical Vibration Analysis Is Important

• Detects rotating component issues early

• Prevents equipment failure and unplanned downtime

• Improves energy efficiency and operational stability

• Supports predictive maintenance and asset planning

• Extends the life of motors, fans, and compressors

What We Analyze

• Compressor imbalance, shaft movement, and alignment

• Fan motor and blade vibration behavior

• Coupling looseness or misalignment

• Bearing condition and lubrication faults

• Structural resonance in frames and mounts

Our Mechanical Vibration Analysis Process

Visual & Mechanical Inspection
We begin by checking visible signs of wear, looseness, or imbalance in all major rotating parts and support structures.

Sensor-Based Vibration Monitoring
We install triaxial accelerometers and velocity sensors on compressors, motors, fans, and mounting frames to capture real-time vibration data across three dimensions.

Frequency & Waveform Analysis
Using FFT (Fast Fourier Transform), time waveform, and envelope detection, we identify:

• Dominant fault frequencies

• Mechanical resonance or harmonics

• Shaft misalignment, bearing noise, and imbalance

Detailed Reporting
You receive a professional report that includes:

• Vibration amplitude and frequency readings

• Component condition analysis

• Identified faults and severity levels

• Recommended corrective actions (e.g., rebalancing, alignment, part replacement)

Benefits of Mechanical Vibration Analysis

• Enables early detection of faults in moving parts

• Prevents costly mechanical failures

• Optimizes cooling performance and system reliability

• Reduces noise, energy waste, and operational disruptions

• Enhances maintenance planning and budgeting

Why Choose EKG M&E Sdn Bhd?

• Experts in HVAC and rotating equipment diagnostics

• Equipped with high-precision tools and software

• Experience across all major air-cooled chiller brands and configurations

• Actionable insights and full support for repairs and monitoring

• Custom solutions for industrial, commercial, and facility-level systems

Final Thoughts

Don’t wait for failure—let vibration guide your maintenance. With EKG M&E Sdn Bhd’s air-cooled chiller mechanical vibration analysis, you get accurate diagnostics, early warnings, and confident maintenance decisions. Contact us today to schedule your inspection.