Description
PRODUCT DESCRIPTION
NCL EPOXY EP800-I is a two part, low viscosity epoxy resin for sealing of fine cracks and repairing of cracked concrete to restore the structural strength. The cured NCL Epoxy EP800-I entirely and completely restores the concrete to its original monolithic conditions. NCL EPOXY EP800-I is supplied in two bulk containers for use together with two-component injection machine or pressure grout pump.
COMPOSITION
NCL EPOXY EP800-I is a Two-part Injection Resin which consists of Part A – Resin/Base and Part B – Hardener. Part A and Part B are mixed to form high-strength rigid epoxy resin.
AREA OF APPLICATION
|
· Repairs of cracked concrete |
· Jointing of concrete members |
|
· Grouting of bolts, anchors, bars etc. |
· Consolidation of friable rocks and stones |
|
· Re-bonding of de-lamination in concrete toppings, tiles, etc. |
· Other Specialized Applications |
FEATURES & ADVANTAGES
|
· Long pot life |
· Injectable with single-line injection machine |
|
· Suitable for dry and damp applications |
· Injectable with twin-line injection machine |
|
· High mechanical strength |
· Rigid tough resin, not brittle |
MATERIAL DATA
|
|
UNIT |
PART A |
PART B |
TEST METHOD |
|
Appearance |
- |
Clear Liquid |
Amber Liquid |
- |
|
Mixed Viscosity (at 25 °C) |
mPa.s |
~800 |
- |
|
Specific Gravity (at 25 °C) |
- |
~1.1 |
~0.99 |
- |
|
Flash Point |
°C |
>150 |
>166 |
- |
|
Mixing Ratio (A:B) |
litre |
2 |
1 |
- |
|
Compressive Strength |
N/mm2 |
~80 |
ASTM D695 |
|
Tensile Strength |
N/mm2 |
~22 |
ASTM C307 |
|
Flexural Strength |
N/mm2 |
~30-50 |
DIN 1164 |
|
Tensile Adhesive Strength |
N/mm2 |
4-7 |
DIN 53282 |
*NCL EPOXY EP800-I system cured for 7 days at 20°C has the above properties. Result may vary depending on site condition.
REACTION DATA
|
|
|
|
Pot life (at 20 °C) |
Approximately 60 minutes |
|
Curing Time (at 20-25 °C) |
Minimum 24 hours |
|
Fully Cured |
> 7 days |
*The reaction data is recorded under laboratory condition at 25 °C. Result may vary depending on site condition.
INJECTION PROCESS
Single-line Injection Process:
Mix homogeneously Part A and Part B in 2:1 ratio by volume in a suitable clean and dry container. Inject mixed resin with single-line injection machine. Ensure resin is injected within the pot life of the material after mixing.
Twin-line Injection Process:
Feed twin-line injection machine (2:1 ratio by volume) with Part A and Part B separately. Inject material through the injection gun equipped with static mixer into structure to be sealed.
FINAL PRODUCT
Once mixed, the injection material cures to rigid and tough resin in concrete structure and completely restores the concrete to its monolithic condition.
PACKAGING
|
Contents |
Volume |
|
|
Part A : Resin |
20 Liter / 10 Liter |
|
|
Part B : Hardener |
10 Liter / 5 Liter |
|
STORAGE & HANDLING
It is recommended to keep container tightly closed in a cool (20 - 25°C), dry and well-ventilated place. Partly used drums/pails should be properly sealed to prevent ingress of moisture. To increase the material life expectancy, partially used drum/pail can be filled with nitrogen gas and sealed tightly to prevent contamination. When the material is stored properly, the shelf life is approximately twelve (12) months from the production date.
WASTE DISPOSAL
Waste disposal should be in accordance with all applicable local and national regulations. Kindly check with the local authorities on proper disposal method. Empty drums/pails should be punctured to clear the content. Care must be taken to prevent environmental contamination from the use of this material.
HEALTH & SAFETY
-
Ingestion: Do not induce vomiting. Treat symptomatically and get medical attention immediately.
-
Inhalation: Remove from exposure. If there is any difficulty in breathing, get medical attention immediately.
-
Skin Contact: Remove contaminated clothing. Immediately flush affected area thoroughly with mild soap and water.
-
Eye Contact: Immediately flood eyes with plenty of water for a minimum of 15 minutes holding the eyes open.
OTHER INFORMATION
All information contain herein was obtained from sources which we believe to be accurate and reliable. The information is subject to change without prior notice. However, it is provided without any warranty, expressed or implied, regarding its correctness. The information is provided for informational purposes and solely for customer’s consideration, investigation and verification. The statements in this information sheet are based on the best of our knowledge and experience.
For this and other reasons, NCL Chemical & Equipment Sdn Bhd do not assume responsibility and expressly disclaim liability for loss, damage or expense arising out of or in any way connected with the handling, storage, use or disposal of the material. However, we have no control over the method of application and the amount of care taken when using this product and therefore the liability of NCL Chemical & Equipment Sdn Bhd is limited to the quality of the delivered material.
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