Rack Supported Platform: Top Choice in Johor, Malaysia, Kluang SS MEGA RACK INDUSTRIES SDN BHD

Description

Create multi-tiered levels that double or triple floor space returns.

A rack-supported platform is a storage system that incorporates a mezzanine floor built directly on top of pallet racking or shelving units. This design allows for the creation of additional storage or work space above the existing floor level, utilizing vertical space efficiently. The mezzanine structure is supported by the racking system, which can handle the weight and provide stability. Rack-supported platform are ideal for warehouses and industrial facilities looking to maximize their storage capacity without the need for structural modifications to the building. They offer a cost-effective solution for expanding usable space, improving inventory organization, and enhancing operational efficiency.

Racking Details

Rack Supported Platform main components include:

Upright Frames: Bearing for the whole system.
Braces: Dispersing force between the upright frames.
Beams: Connecting between 2 upright frames and is the place to put pallets.
Pallet Supports: Supporting the load beams to keep pallets stable.
Baseplate:Connecting the upright frames to the floor and keeping the system steady.
Floors:Made of Steel Planks or wood.
Railings:Keeping employees safe.
Stairs:Provide access to the mezzanine.

Standard Design

Specifications	Descriptions
Material	Steel, typically cold-rolled or hot-rolled
Load Capacity	300-1,000 kg per square meter (varies by application)
Decking Material	Steel grating, plywood, or particleboard
Height	Customizable, often between 2.5-6 meters
Aisle Width	0.9-1.2 meters, depending on storage needs
Rack Type (incorporation)	Often incorporates pallet racking, cantilever racking or shelving units to support the mezzanine floor
Finish	Powder-coated or galvanized for corrosion resistance
Accessories	Handrails, Safety Gates, Ladders, Lighting Fixtures

The specifications may vary depending on the specific requirement of the facility, such as the type of goods stored, the intended use of the mezzanine, and the building’s structural limitations.

Feautures of Structural Mezzanine Platform

Integrate with a racking or shelving system to create vertical floor space.
The modular design allows easy installation & relocation without requiring on-site welding.
A budget-friendly solution for storage expansion without extensive construction.
Customizable stairs, loading gates and safety barriers can be included as required.
Flooring options including plywood, steel planks or steel grating.
Ensures stability and safety for heavy loads with reliable rack support.

What are its applications?

Rack supported platform, with its key features, is highly adaptable across various purposes:

Warehouses
These systems are designed to increase storage density by optimizing space and improving efficiency. They are particularly effective in sectors that handle a large volume of goods with multiple categories.

Office Space
Mezzanine levels can be converted into office or management spaces within warehouses, offering both convenience and cost savings.

Retail and Display Use
Mezzanine systems are ideal for retail settings, such as supermarkets, convenience stores, and general stores, where they can be used for storage and display. The upper floor can also serve as a reserve stock area.

Other Usage
Mezzanine floors can be tailored to specific needs, often combined with different types of racking or shelving systems to maximize both floor space and warehouse height.

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