Air-cooled chillers are critical in HVAC and industrial cooling systems, but without proper safety checks, they can pose operational risks, energy inefficiencies, and unexpected failures. Issues such as overheating, refrigerant leaks, electrical faults, and airflow obstructions can lead to high repair costs, safety hazards, and system downtime. Regular operational safety inspections help identify potential risks, ensure compliance with safety regulations, and extend the system’s lifespan. EKG (Malaysia) Sdn Bhd provides comprehensive air-cooled chiller safety assessments, ensuring optimal performance, workplace safety, and energy savings.
Our ISO-certified operational safety inspection services cater to:
Industrial & Manufacturing Facilities
Commercial Buildings (Offices, Malls, Hotels, Hospitals)
Data Centers & IT Cooling Systems
Pharmaceutical & Healthcare Cooling
Food Processing & Cold Storage Units
Frequent System Alarms & Shutdowns
High-pressure and low-pressure faults triggering system shutdowns
Compressor safety trips due to overheating or excessive load
Abnormal Noises & Vibrations
Grinding, rattling, or buzzing sounds from motors, compressors, or fans
Vibrations indicating misalignment, loose components, or wear and tear
Overheating & High Energy Consumption
Rising compressor and fan motor temperatures affecting performance
Increased electricity bills due to inefficient system operation
Leaks & Environmental Compliance Issues
Refrigerant or oil leaks from connections, pipes, or compressors
Risk of environmental violations due to improper refrigerant management
Electrical & Safety Concerns
Loose wiring, faulty relays, or overheating control panels
Unstable voltage causing frequent chiller tripping or system errors
Mechanical System & Structural Integrity Inspection
Inspect compressor mounts, fan blades, brackets, and frame stability
Check for loose fasteners, damaged components, and signs of corrosion
Refrigerant Safety & Leak Detection
Use electronic leak detectors and pressure testing to check for leaks
Verify refrigerant levels and charge optimization
Electrical System & Control Panel Testing
Inspect relays, circuit breakers, sensors, and wiring for faults
Check for voltage imbalances, overload issues, and grounding safety
Compressor & Motor Safety Evaluation
Monitor compressor temperature, oil levels, and lubrication system
Ensure fan motor efficiency and vibration-free operation
Airflow & Heat Dissipation Check
Assess air circulation and heat rejection efficiency
Clean condenser coils and remove airflow obstructions
Safety Shutdown & Emergency Response Testing
Verify emergency shutdown protocols and safety interlocks
Conduct system restart and emergency reset functionality tests
Final Compliance Review & Performance Report
Provide detailed reports on safety issues and corrective actions
Recommend preventive maintenance strategies and compliance upgrades
Certified HVAC Safety Inspectors – Experts in chiller safety, compliance, and risk management
ISO-Certified & Energy-Efficient Solutions – Ensuring safe and regulatory-compliant operations
Advanced Leak Detection & Electrical Diagnostics – Preventing future failures and safety hazards
Reliable & Quick Service – Minimizing downtime with fast and accurate inspections
Prevent system failures, workplace hazards, and regulatory fines with EKG (Malaysia) Sdn Bhd’s expert air-cooled chiller operational safety checks. Our certified technicians provide detailed safety assessments, electrical inspections, refrigerant leak detection, and system optimization to keep your HVAC system running safely and efficiently.
Need a professional safety inspection? Contact us now! We provide air-cooled chiller safety audits across Malaysia!
More detail about EKG M & E SDN. BHD.
Malaysia
