Air-Cooled Chiller Compressor Overhaul | Expert HVAC Services by EKG M&E Sdn Bhd

Why Overhaul Your Air-Cooled Chiller Compressor?

An air-cooled chiller compressor is the core of the cooling system, ensuring efficient refrigeration cycles and optimal temperature control. Over time, mechanical wear, oil contamination, and refrigerant imbalances can reduce performance, leading to higher energy consumption, overheating, and system failures. A compressor overhaul restores peak efficiency, extends equipment lifespan, and prevents unexpected breakdowns. EKG M&E Sdn Bhd provides professional compressor overhaul services across Malaysia, ensuring long-term reliability and cost savings.

Our ISO-certified chiller overhaul services cater to:

• Industrial & Manufacturing Facilities
• Data Centers & IT Cooling Systems
• Pharmaceutical & Healthcare Cold Storage
• Food Processing & Cold Storage Units
• Commercial & Office HVAC Systems

Signs Your Chiller Compressor Needs an Overhaul

• Reduced Cooling Efficiency – Struggles to maintain set temperatures
• High Energy Consumption – Compressor working harder than necessary
• Frequent Short Cycling – Continuous starting and stopping
• Excessive Noise & Vibration – Indicates mechanical wear or misalignment
• Overheating Issues – High discharge temperatures affecting performance
• Oil Leaks & Contamination – Poor lubrication leading to system inefficiencies

Comprehensive Air-Cooled Chiller Compressor Overhaul by EKG M&E Sdn Bhd

Complete Disassembly & Inspection

• Remove compressor casing, pistons, crankshaft, and bearings
• Inspect motor windings, valves, and internal components
• Conduct oil analysis to detect contamination and wear

Component Restoration & Replacement

• Replace worn-out bearings, seals, and gaskets
• Recondition or replace cylinder heads, pistons, and valve plates
• Install new motor windings and electrical components if required

Refrigerant System Optimization

• Detect and seal refrigerant leaks to restore pressure levels
• Recover, recharge, and balance refrigerant levels for optimal efficiency
• Upgrade to low-GWP refrigerants (R-32, R-513A, R-1234ze) for eco-friendly cooling

Heat Exchanger & Condenser Cleaning

• Remove dust, scale, and debris from condenser coils
• Optimize fan speeds and airflow for better heat dissipation
• Inspect and clean expansion valves and evaporator coils

Lubrication & Oil System Restoration

• Flush old compressor oil and replace it with high-performance lubricants
• Clean and replace oil separators, filters, and lubrication lines
• Ensure proper oil flow for reduced mechanical friction and overheating prevention

Motor Rewinding & Electrical Calibration

• Inspect and rewind damaged compressor motor coils
• Test voltage, amp draw, and phase balance to prevent overload
• Ensure capacitor and relay functionality for smooth startups

Final System Testing & Performance Validation

• Conduct load testing under different operating conditions
• Monitor discharge pressure, energy consumption, and efficiency improvements
• Verify system stability and long-term performance

Smart Control Integration & Energy Optimization

• Implement IoT-based remote monitoring for predictive maintenance
• Integrate with Building Management System (BMS) for automated adjustments
• Enable Variable Speed Drive (VSD) control for adaptive energy efficiency

Why Choose EKG M&E Sdn Bhd for Compressor Overhaul?

• Chiller Overhaul Specialists – Experts in compressor restoration, energy efficiency, and HVAC optimization
• ISO-Certified Servicing & Compliance – Ensuring high-quality repairs and regulatory compliance
• Cost-Effective & Energy-Saving Solutions – Helping businesses reduce operational costs while improving cooling performance
• Fast Turnaround & Minimal Downtime – Providing seamless overhaul solutions without extended system shutdowns
• Sustainable & Future-Ready Cooling Technologies – Supporting LEED, Green Building Index (GBI), and MyHIJAU-certified energy initiatives

Schedule Your Air-Cooled Chiller Compressor Overhaul with EKG M&E Sdn Bhd Today!

Ensure peak cooling efficiency, lower energy costs, and extended compressor lifespan with EKG M&E Sdn Bhd’s expert chiller compressor overhaul services. Our ISO-certified technicians provide comprehensive disassembly, part replacement, system reassembly, and energy optimization to keep your HVAC system running at maximum efficiency.

Book your compressor overhaul service today! Contact us now for a free consultation and expert recommendations on the best compressor maintenance solution for your facility!