Air-Cooled Chiller R22 Gas Replacement | Eco-Friendly Refrigerant Upgrade by EKG M&E Sdn Bhd

Why is R22 Gas Replacement Essential for Air-Cooled Chillers?

R22 refrigerant (commonly known as Freon) is being phased out globally due to its high ozone depletion potential (ODP) and environmental impact. As a result, businesses using R22-based air-cooled chillers must transition to eco-friendly alternatives to ensure compliance with environmental regulations, reduce operational costs, and improve system efficiency. EKG M&E Sdn Bhd specializes in professional R22 gas replacement, ensuring optimal chiller performance, energy efficiency, and regulatory compliance.

Our ISO-certified refrigerant conversion services cater to:

• Industrial & Manufacturing Facilities
• Commercial Buildings (Offices, Malls, Hotels, Hospitals)
• Data Centers & IT Cooling Systems
• Pharmaceutical & Healthcare Cooling
• Food Processing & Cold Storage Units

Benefits of Replacing R22 in Air-Cooled Chillers

• Regulatory Compliance – Meets international Montreal Protocol, Kyoto Protocol, and Malaysia DOE guidelines
• Eco-Friendly Refrigerants – Switch to low-GWP (Global Warming Potential) and zero-ODP refrigerants
• Improved Energy Efficiency – New-generation refrigerants enhance cooling capacity and reduce energy consumption
• Lower Maintenance Costs – Reduces risk of leakages, system inefficiencies, and component failures
• Future-Proof Your Chiller System – Avoid expensive R22 price hikes and limited availability

Recommended R22 Replacement Refrigerants

• R-410A – High-efficiency, chlorine-free refrigerant for newer HVAC systems
• R-407C – Closely matches R22 properties for smooth conversion with minimal modifications
• R-134a – Ideal for medium-temperature cooling applications
• R-32 & R-1234ze – Next-generation, low-GWP refrigerants for energy-efficient performance
• R-422D & R-438A – Retrofit-friendly options for existing R22 systems

Comprehensive R22 Gas Replacement by EKG M&E Sdn Bhd

System Evaluation & R22 Phase-Out Assessment

• Conduct refrigerant pressure testing and system diagnostics
• Identify leak points, oil contamination, and component wear
• Determine best alternative refrigerant based on system compatibility

Safe R22 Gas Removal & Recovery

• Perform ISO-compliant refrigerant recovery procedures
• Extract remaining R22 gas safely for environmentally responsible disposal
• Flush system to remove oil residues and impurities

Retrofit & Component Modification (If Required)

• Upgrade expansion valves, seals, and filters for compatibility with new refrigerant
• Replace compressor oil (if switching to synthetic refrigerant)
• Adjust pressure settings and thermal expansion valve calibration

New Refrigerant Charging & System Optimization

• Charge system with approved replacement refrigerant (R-410A, R-407C, R-32, etc.)
• Fine-tune superheat and subcooling levels for optimal performance
• Ensure balanced refrigerant flow and compressor efficiency

Performance Testing & Final Validation

• Conduct load testing and cooling capacity assessment
• Monitor compressor function, refrigerant pressure, and temperature stability
• Provide detailed service reports and long-term maintenance recommendations

Why Choose EKG M&E Sdn Bhd for R22 Replacement?

• Expert HVAC Refrigerant Transition Specialists – Ensuring seamless R22 conversion for air-cooled chillers
• ISO-Certified & Regulatory Compliant Solutions – Safe, environmentally friendly, and DOE-approved refrigerant replacement
• Energy-Saving & Cost-Effective Upgrades – Reducing power consumption and long-term operational costs
• Minimal Downtime & Efficient Transition – Fast, hassle-free R22 replacement with minimal business disruption
• Advanced Leak Detection & System Optimization – Ensuring long-term refrigerant stability and chiller performance

Upgrade Your Air-Cooled Chiller to an Eco-Friendly Refrigerant – Contact EKG M&E Sdn Bhd Today!

Ensure environmental compliance, energy efficiency, and future-proof cooling performance with EKG M&E Sdn Bhd’s expert R22 gas replacement services. Our certified technicians provide safe refrigerant transitions, system retrofits, and cooling efficiency enhancements to keep your HVAC system running at peak performance.

Need to replace R22 in your chiller? Contact us now! We provide expert consultation and seamless refrigerant conversion services across Malaysia!