Industrial PCB Board Repair & Troubleshoot Services

Industrial PCB Board Repair Service

Expert PCB Board Repair Services for Industrial Applications

In the fast-paced world of industrial manufacturing, machinery downtime can be costly. At General Intelligence Sdn Bhd, we specialize in providing top-tier PCB (Printed Circuit Board) repair services to keep your operations running smoothly. Our team of highly skilled technicians, equipped with the latest diagnostic and repair technology, delivers efficient and effective solutions for a wide range of PCB issues.

Why Choose Our PCB Repair Services?

• Expert Technicians: Our team comprises seasoned professionals with extensive experience in PCB repair, skilled in handling complex multilayer boards, surface-mount technology (SMT), and through-hole technology.
• Advanced Diagnostic Tools: Utilizing state-of-the-art equipment such as oscilloscopes, logic analyzers, and X-ray inspection systems, we accurately identify and rectify PCB faults.
• Quality Assurance: Every repaired PCB undergoes rigorous testing protocols, including in-circuit testing (ICT) and functional testing, to ensure it meets or exceeds original performance standards.
• Fast Turnaround: We understand the critical need to minimize downtime and offer expedited repair services without compromising on quality.
• Cost-Effective Solutions: Repairing your PCBs can be significantly more cost-effective than replacing them. We provide high-quality repairs at competitive prices, ensuring the best return on investment.

Our PCB Repair Process

1. Initial Consultation: We begin with a comprehensive consultation to understand the specific issues affecting your PCB, including failure analysis and root cause identification.
2. Diagnostic Testing: Our technicians perform detailed diagnostic tests using advanced tools like automated optical inspection (AOI) and boundary scan testing to pinpoint the exact cause of the problem.
3. Detailed Analysis and Quotation: Based on the diagnostic results, we provide a detailed failure analysis report and a transparent quotation for the repair, including a breakdown of necessary components and labor.
4. Expert Repair: Our skilled technicians execute precise repairs, including micro-soldering for intricate components, BGA (Ball Grid Array) rework, and reflow soldering for SMT components.
5. Rigorous Testing: Post-repair, each PCB undergoes stringent testing, including burn-in testing and environmental stress screening, to ensure optimal performance and reliability under real-world conditions.
6. Final Inspection and Delivery: We conduct a final inspection using high-resolution microscopy and other inspection tools to guarantee the repair meets our stringent quality standards before returning the PCB to you.

Types of PCB Repairs We Handle

• Component-Level Repair: Replacing defective components such as capacitors, resistors, ICs, transistors, and diodes with precise component placement and soldering techniques.
• Track and Trace Repair: Restoring broken or damaged tracks and traces on the PCB using precision rework stations and conductive epoxy techniques.
• Solder Joint Repair: Addressing issues with cold, cracked, or defective solder joints using advanced reflow and rework soldering processes.
• Connector Repair: Repairing or replacing damaged connectors, sockets, and interconnects with exact mechanical alignment and soldering precision.
• Thermal Management Issues: Resolving problems related to overheating components and poor thermal dissipation using thermal imaging cameras and heat sinks.

Industries We Serve

We cater to a wide range of industries, including but not limited to:

• Manufacturing: Ensuring your production line operates seamlessly with minimal downtime.
• Automotive: Maintaining the reliability and functionality of automotive electronics.
• Aerospace: Providing dependable repairs for critical aerospace systems and components.
• Medical Devices: Ensuring the precision and reliability of life-saving medical equipment.
• Telecommunications: Maintaining the integrity and performance of your communication infrastructure.

Get Started with General Intelligence Sdn Bhd

At  General Intelligence Sdn Bhd, we are committed to delivering exceptional PCB repair services tailored to meet the unique demands of industrial applications. Our dedication to quality, combined with our extensive technical expertise, sets us apart in the industry.