UL750-0.5-5000 5000ML LAB SCALE ULTRASONIC HOMOGENIZER

UL750-0.5-5000 5000ML LAB SCALE ULTRASONIC HOMOGENIZER

Category: W-UL790 ultrasonic Mixer/Homogenizer Available
For more information, visit our official website at winstonelectric.com.my

Description

BRAND:

DYNA ULTRA

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DESCRIPTION

Product Description:

The generator produce ultrasonic mechanical energy to the horn to make more than 20000 times vibration per seconds,
These energy can not only stimulate or promote many chemical reactions, to speed up chemical reaction, can even change the direction of some chemical reaction, generate some unexpected effects and miracles. Generally considered the stems mainly from the phenomena of ultrasonic mechanical and cavitation effect, is that they change the result of the reaction conditions and the environment.
20 KHZ frequency of ultrasonic industry application, already been proved that it is the most efficient, and has large-scale application.Ultrasound in liquid medium, by mechanical action, cavitation effect and heat effect, produce mechanical, thermal, optical, electrical, and chemical and so on a series of effects. Especially high power ultrasonic, can produce strong cavitation, and thus formed in the local instantaneous high temperature, high pressure, vacuum and micro jet.

Type UL750-500 UL750-1000 UL750-1500 UL750-2000 UL750-3000 UL750-3500
Analog generator picture Description: 液体处理 Description: 777 Description: 777 Description: IMG_0948 Description: IMG_0947 Description: IMG_0947
ORDER CODE 750500 7501000 7501500 7502000 7503000 7503500
Digital generator picture / / /  
UL750-2000D
Description: 复件 18.JPGORDER CODE:7502000D
Description: 复件 18.JPG
UL750-3000D
ORDER CODE:7503000D
Description: 复件 18.JPG
UL750-4000D
ORDER CODE:7504000
Rated power 500w 1000w 1500w 2000w 3000w 3500w
Input Voltage 110V-240V 110V-240V 110V-240V 110V-240V 110V-240V 110V-240V
Input power 50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz
Max power 500w 1000w 1500w 2000w 3000w 3500w
Export packing size for generator(cm) 46*33*22 52*42*30 50*34*25 50*34*25 50*34*25 62*50*25
Generator size(mm) 360*225*113 (horizontal ) 420*320*200 (vertical) 389*240*146 (horizontal ) 389*240*146 (horizontal ) 389*240*146 (horizontal ) 525*385*150 (horizontal )
Net weight(kg) 13 14 15 18 18 19
Transmit horn size customized customized customized customized customized customized
Transducer  horn frequency 20KHz,28K,40KHz 20KHz,28K 20KHz, 20KHz 20KHz 20KHz
Operation board display Current, Tune Current, Tune Tune, Current, Frequency Tune, Current,Frequency Tune, Current, Frequency Tune, Current, Frequency
Generator Protection mode Built-in circuit;Over loading,over temperature,anti short-circuit Built-in circuit;Over loading,over temperature,anti short-circuit Built-in circuit;Over loading,over temperature,anti short-circuit Built-in circuit;Over loading,over temperature,anti short-circuit Built-in circuit;Over loading,over temperature,anti short-circuit Built-in circuit;Over loading,over temperature,anti short-circuit
Cable length 3M or 3M or 3M or 3M or 3M or 3M or
customized customized customized customized customized customized
Suggested Handling capacity per hour 500L/H ≤800L/H 1100L/H 1600L/H 3200L/H 3600L/H
Allowed max pressure 5 Mpa 5 Mpa 5 Mpa 5 Mpa 5 Mpa 5 Mpa
Max working 350°c 350°c 350°c 350°c 350°c 350°c
temperature


OPTION FOR DIFFERENT DIAMETER SONOTRODE

Sonotrode diameter 2mm 3mm 5mm-6mm 8-10mm 12-16mm 20mm 25mm
volume range (ml) 30ml 50ml-100ml 100ml-500ml 300ml-1000ml 300-1500ml 500-2000ml 500-3000ml
Aplicable Power range (watt) 50w-100w 100w-300w 500w-1000w 1000w 1200w 1500w 1500w
ORDER CODE 750100100 750100200 750100300 750100400 750100500 750100600 750100700

 

Power of ultrasonic generator:100-3500watt.Digitalgenerator can reach to 4000watt    
Sonotrode frequency:20KHz,28KHz,40KHz        
Input voltage: 110V-240V 50HZ-60HZ;      
Length of the sonotrode under Flange:500mm or customized;The diameter of the flange:158mm,100mm or customized
Ultrasonic vibration components typical weight: 12 kg        
Power adjustment mode: continuous working mode or level control by step switch    
Power adjustment range :50-100%          
Sonotrode customized: According to the situation of various liquid and gel-base object, the corrosivity situation and the size of 
customers’ reaction kettle.          
Material of the sonotrode(horn): we suggest to use Titanium alloy, but also can be stainless steel or customized
Main configuration: 1*oscillator(transducer, booster, horn) ;1*metal out shell, 1*ultrasonic generator cabinet  
Application range: liquid,chemical liquid,gel-base object’s cavitation reaction(sonochemistry reaction)  
Applicable industries:          
Biodiesel making;cell disruption,emulsification,liquidation,disperse,crystallization,extraction,pharmacy, wastewater treatment, 
accelerated reaction,kill microbes(cell disruption),Degradation of toxic organic pollutants    


Ultrasonic sonochemistry reactor advantage and features:


1.Needn't change customer's existing production equipment and technological process.
2.It can be upgraded to a general equipment by using a simple installation .
3.It have less investment on a new technology, production and efficiency are improved obviously.
4.It has no moving parts, no electromagnetic radiation, fixed installation is very simple.
5.suitable for the high pressure high temperature, toxic, explosive dangerous environment application.
6. Low power consumption, adaptation of wide,equipment almost don't have to do any modification.


Ultrasonic Working Situation Features
Mechanical mixing——Introducing ultrasonic chemical reaction system, the ultrasonic can give substance to be forced to exercise, produce one way energy accelerated the transfer and diffusion of material, can replace mechanical agitation, can make the material from the surface, so that the interface updates.


Cavitation effect——Acoustic cavitation is refers to under the effect of sound waves, exists in the tiny air bubbles in the liquid (hole) in a series of dynamic process: oscillation, expand, shrink and collapse. In the event of a cavitation, a great difference to local state of liquid, extreme high temperature and high pressure is produced. As in the general conditions difficult or impossible chemical reaction provides a new very special physical and chemical environment
 

Catalytic chemical reaction——
①    High temperature and high pressure conditions conducive to the reactants cracking into free radicals and bivalent carbon, forming a more lively reaction species;
②Shock waves and micro jet on the solid surface, such as catalyst have desorption and cleaning effect, can remove the surface reaction product or intermediate and catalyst surface passivation layer;
③The shock wave may destroy the structure of reactants;
④Dispersion of reactants;
⑤Ultrasonic cavitation erosion surface, shock waves cause the formation of metal lattice deformation and internal strain area, improve the activity of the chemical reaction of the metal;
⑥Make solvent into the solid interior, produce so-called mixed reaction;
⑦Improve the catalyst dispersion.
 

Working mode:
High-power ultrasonic focusing probe chemical processing system can have two kinds of working.
One is insert the probe into the reaction tank directly. Ultrasonic launch head inserted into the liquid, the ultrasound. By processing flow of liquid in the container, at the same time were the strong ultrasonic role. Reaction container size or temperature.
Another one is with our company special ultrasonic reaction kettle, constitute a complete chemical reactor. Treated liquid flow from one end of the reaction kettle, after the effect of ultrasonic, again from the other end. This way the minimal changes to the original chemical system, immediate effect.

Main configuration:
1*pcsoscillator(transducer,booster barbell probe head),
1*pcs Aluminum alloy out shell,
1*pcs digital generator (drive power supply)

The range of application of sonochemistry reactor: 
• Dispersion
• Cell disruption
• Pharmacy sample prep
• Homogenization
• Emulsification
• Nanoparticle dispersion
• Atomization
• Graphene dispersion
• Biodiesel making;
• Liquidation,
• Crystallization,
• Extraction,
• Wastewater treatment,
• Accelerated reaction,
• kill microbes(cell disruption),
• Degradation of toxic organic pollutants
• antiscaling descaling in sewage treatment field
The following sonochemical effects can be observed in chemical reactions and processes:
•increase in reaction speed
•increase in reaction output
•more efficient energy usage
•sonochemical methods for switching of reaction pathway
•performance improvement of phase transfer catalysts
•avoidance of phase transfer catalysts
•use of crude or technical reagents
•activation of metals and solids
•increase in the reactivity of reagents or catalysts 
•improvement of particle synthesis
•coating of nanoparticles


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