Description
Introduction of deburring and chamfering equipment
Device application: sheet metal industry metal industry
Internal diagram of the device
Features
Solve the problem of burrs and flashes of workpieces in stamping process. The polishing rubber roller and the abrasive belt (large sand cutting amount) are mainly used for sharp and hard burrs generated by stamping; two sets of brush discs (one set rotates clockwise and one set rotates counterclockwise) have a swing function to ensure the stamping workpiece. Each corner and inner hole of the machine can be 360° without dead angle and uniform grinding effect; the grinding roller and brush plate adopt frequency conversion speed regulation, the material is soft, and the heat dissipation effect is good, which ensures that the stamping workpiece will not be overheated during the grinding process, and eliminates the plate deformation and surface scratches. The special vacuum adsorption fan and the vacuum chamber of the worktable make the small workpieces and workpieces with holes and gaps can be perfectly adsorbed, so that the workpieces will not move and offset during operation. The equipment effectively solves the problems of low efficiency and inconsistent workpiece grinding in manual grinding.
Device function
Introduction to touch rollers
1. The contact roller is used for drawing the surface of the workpiece and removing the oxide layer;
2. The contact roller adopts Korean nitrile rubber roller, which has good oil resistance and corrosion resistance, and has a longer service life. The hardness of the rubber roller is confirmed according to the different processes of the customer;
3. The contact roller adopts an integral structure and can be divided into three parts (as shown in the figure below), which are seamless steel pipes with a wall thickness of 9mm, plus an eccentric shaft processed from round steel, and NSK bearings are used at the combined connection; After tempering, finishing, dynamic balancing and other processing processes, the wall thickness of the steel pipe is guaranteed to be 7mm thick and the left and right balance error is ±0.02mm. Finally, it is fixed to the equipment through the bearing seat. This method can largely eliminate the partial sand leakage.
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4. Pneumatically controlled eccentric contact roller, which can be lifted and lowered independently. When the equipment fails, the contact roller will automatically rise to protect the sheet from damage;
5. The pulley integrated roller enhances the overall balance;
6. During the working process, the contact roller can be operated forward and reverse according to the actual situation, and one-key adjustment is convenient and quick;
7. The damping abrasive belt deviation knob is used to adjust the abrasive belt deviation, and the operation is simple and convenient;
8. Special customized tensioning cylinder with large bore and high stability;
9. Abrasive belt correction device
10. South Korea Autonics photoelectric switch is used to control the swing of the equipment sand frame, so that the equipment runs more stably;
11. The contact roller adopts Japanese NSK bearing, which is characterized by low friction, strong rigidity and longer service life;
12. The linear speed of the contact roller is: 3-16m/s frequency control;
13. Abrasive belt break protection, when the abrasive belt breaks, the equipment will automatically stop running to protect the equipment from damage;
Introduction of disc brush head
1. The disc brush head is used to remove slag, burrs and smooth edges at the corners of the workpiece;
2. The material and equipment structure of the disc brush head can be determined according to the customer's on-site process;
3. The disc brush head can be lifted and lowered independently, and it can swing independently;
4. ST63R-Y disc brush head specifications: ø130mm, 2 groups of 6;
ST100R-Y disc brush head specifications: ø130mm, 4 groups of 12;
ST1300R-Y disc brush head specifications: ø130mm, 5 groups of 15;
5. It operates in the way of public rotation and frequency control;
6. The motor power of ST63R-Y disc brush head is 4kw;
ST100R-Y disc brush head motor power is 7.5kw;
ST1300R-Y disc brush head motor power is 11kw;5. It operates in the way of public rotation and frequency control;
7. The disc brush head can be raised and lowered independently;
Conveying device
1. Adopt heat-resistant and corrosion-resistant thickened conveyor belt, with high elasticity and high strength;
2. Transmission motor power: 1.5kw;
3. Conveyor belt deviation correction device, conveyor belt edge detection, cylinder execution, to prevent conveyor belt deviation;
4. The vacuum adsorption worktable is used for processing thin plates and small workpieces;
5. The magnetic grid ruler is used to lift the worktable, which makes the positioning more accurate;
6. Workbench height: 0.5-100mm;
7. The frequency conversion speed regulation of the conveyor belt is 0.5-5m/min;
8. Use the German Dailer K series reducer;
9. Conveyor belt cleaning device
Accessories brand
|
NO |
Purchased parts |
brand |
|
1 |
Contactor |
Germany Siemens |
|
2 |
Inverter
|
Taiwan brand |
|
3 |
PLC
|
Taiwan brand |
|
4 |
Photoelectric switch
|
Taiwan Air TAC |
|
5 |
The electromagnetic valve
|
Korea Autonics |
|
6 |
Reducer
|
Germany Dell K series |
|
7 |
Main motor
|
Domestic motor |
|
8 |
GPS |
Magnetic scale |
|
9 |
Bearing
|
Japanses NSK |
|
10 |
Abrasive belt
|
Imported abrasive belt |
Frame
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1. The frame is quenched to improve the hardness, strength and wear resistance to meet the performance of the frame;
2. The integral frame welding process makes the frame structure more stable;
3. The precision milling machine makes the equipment more precise and the installation size more accurate.
Technical parameter
|
Model |
ST63R-Y |
ST100R-Y |
ST130R-Y |
|
Effective processing width |
≤630mm |
≤1000mm |
≤1300mm |
|
Working thickness |
0.5-100mm |
0.5-100mm |
0.5-100mm |
|
Contact roll speed |
3-16m/s
Frequency |
3-16m/s
Frequency |
3-16m/s
Frequency |
|
Transfer speed |
0-5m/min
Frequency |
0-5m/min
Frequency |
0-5m/min
Frequency |
|
Contact roller motor power |
15kw |
18.5kw |
22kw |
|
Brush motor power |
4kw |
7.5kw |
11kw |
|
Brush plate lift motor power |
0.37kw |
0.37kw |
0.55kw |
|
Worktable lift motor power |
0.55kw |
0.55kw |
0.55kw |
|
Operating Voltage |
15kw |
15kw |
15kw |
|
Deliver motor power |
1.5kw |
1.5kw |
1.5kw |
|
Lower cleaning brush roller |
0.37kw |
0.37kw |
0.37kw |
|
Total motor power |
36.79kw |
43.79kw |
50.97kw |
|
Belt size |
1900*650mm |
2000*1020mm |
2200*1320mm |
|
Brush size |
Φ130mm*6 unit |
Φ130mm*12 unit |
Φ130mm*15 unit |
|
Operating Voltage |
380V 50HZ |
380V 50HZ |
380V 50HZ |
Optional function
Pulse filter cartridge dust collector (with spark catcher)
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In order to ensure the timely and effective collection and treatment of the floating dust generated in the process, the deburring equipment must be equipped with dust removal equipment during the normal use of the wire drawing and deburring equipment.
Dust collector features:
1. The imported filtration system adopts double-cartridge filter, which has large filtration area, less space occupation, high filtration precision, high ventilation rate, and easy cleaning;
2. The pulse automatic cleaning system automatically cleans the filter to keep the surface of the filter clean;
3. Pulse backflushing cleaning system, the filter element can be reused by cleaning;
4. The power adopts turbulent blower, aluminum alloy body, large suction, low noise, no vibration
5. The spark catcher is used to treat some high temperature and spark-containing flue gas to eliminate sparks in the flue gas, so as not to burn the bag filter accessories filter bag.
Equipment protection system
1.The ammeter is used to monitor the starting current of the equipment and play a protective role;
2. Pneumatically controlled eccentric contact roller, which can be lifted and lowered independently. When the equipment fails, the contact roller will automatically rise to protect the sheet from damage;
3. Double emergency stop switches at the front and rear, when the equipment is in an emergency, the equipment can be stopped immediately to protect personal safety;
4. Conveyor belt cleaning system, which can timely and effectively clean the dust on the surface of the conveyor belt, keep the surface of the conveyor belt clean, and have a longer service life;
5. Belt break protection, when the abrasive belt suddenly breaks, the equipment will automatically stop running to protect the equipment from damage and ensure personal safety;
Product comparison before and after processing
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Vacuum adsorption workbench high pressure fan
In order to meet the processing of different products of customers, a vacuum adsorption table (high-speed vacuum fan) is used, which can effectively solve the processing of smaller workpieces.
Features:
1. Large air volume and strong wind pressure;
2. Independent space, equipped with sound insulation cotton, low noise;
3. Pulse vibration, filter cotton, reduce VOC emissions.
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