Air-Cooled Chiller Heat Exchanger Overhaul | Restore Efficiency with EKG M&E Sdn Bhd

Why is a Heat Exchanger Overhaul Essential for Air-Cooled Chillers?

The heat exchanger in an air-cooled chiller plays a vital role in transferring heat from the refrigerant to the surrounding air. Over time, dirt buildup, scale deposits, corrosion, and refrigerant leaks can reduce its effectiveness, leading to poor heat transfer, higher energy consumption, and potential system failures. A complete heat exchanger overhaul restores efficiency, extends equipment lifespan, and reduces operating costs. EKG M&E Sdn Bhd provides professional heat exchanger overhaul services, ensuring maximum system reliability and cooling performance.

Our ISO-certified heat exchanger overhaul services cater to:

• Industrial & Manufacturing Facilities
• Commercial Buildings (Offices, Malls, Hotels, Hospitals)
• Data Centers & IT Cooling Systems
• Pharmaceutical & Healthcare Cooling
• Food Processing & Cold Storage Units

Signs Your Air-Cooled Chiller Needs a Heat Exchanger Overhaul

Reduced Cooling Performance & Temperature Fluctuations

• Chiller struggling to maintain consistent cooling output
• Longer cooling cycles leading to higher energy consumption

Increased Energy Costs & Poor Heat Transfer Efficiency

• Excess power usage due to clogged or inefficient heat exchanger surfaces
• Rising electricity bills despite no increase in cooling demand

Corrosion, Scale Buildup & Leaks

• Corroded coil fins or tubes reducing heat exchange efficiency
• Scale formation leading to restricted refrigerant flow and overheating

Unusual Noises & Pressure Imbalances

• Hissing sounds indicating leaks in the heat exchanger tubing
• High-pressure issues due to blockages or inefficient heat dissipation

Comprehensive Air-Cooled Chiller Heat Exchanger Overhaul by EKG M&E Sdn Bhd

Heat Exchanger Inspection & Performance Analysis

• Assess coil condition, airflow efficiency, and refrigerant flow rate
• Identify corrosion, scale deposits, or fin damage affecting heat transfer

Deep Cleaning & Chemical Descaling

• Use non-corrosive cleaning agents to remove dirt, scale, and biofilm
• High-pressure flushing to restore optimal refrigerant and air circulation

Coil Repair & Protective Coating Application

• Repair leaks, cracks, and damaged coil sections
• Apply anti-corrosion and hydrophobic coatings to extend component lifespan

Refrigerant System Optimization

• Test and adjust refrigerant charge levels for maximum heat exchange efficiency
• Identify and repair refrigerant leaks affecting cooling performance

Airflow & Fan System Enhancement

• Align and balance fan blades to improve air distribution over the coils
• Upgrade to high-efficiency condenser fans for improved heat dissipation

Final System Calibration & Performance Testing

• Conduct load testing to verify improved cooling capacity
• Validate heat exchanger efficiency with thermal imaging and temperature analysis

Preventive Maintenance & Long-Term Performance Solutions

• Provide scheduled heat exchanger cleaning and maintenance plans
• Offer corrosion prevention strategies to enhance durability

Why Choose EKG M&E Sdn Bhd for a Heat Exchanger Overhaul?

• Certified HVAC Experts – Specialists in heat exchanger repairs, descaling, and system optimization
• ISO-Certified Maintenance Standards – Ensuring high-quality overhaul services and long-term reliability
• Preventive Maintenance Approach – Identifying early signs of deterioration to prevent costly failures
• Fast & Reliable Service – Providing quick turnaround times with expert solutions
• Cost-Effective & Energy-Saving Solutions – Helping businesses reduce operational costs and improve efficiency

Restore Your Chiller’s Heat Exchange Efficiency – Contact EKG M&E Sdn Bhd Today!

Prevent cooling inefficiencies, high energy costs, and frequent breakdowns with EKG M&E Sdn Bhd’s expert air-cooled chiller heat exchanger overhaul services. Our certified technicians provide high-quality coil restoration, refrigerant system optimization, and efficiency upgrades to keep your HVAC system operating at peak performance.

Need professional heat exchanger restoration? Contact us now! We provide expert chiller maintenance services across Malaysia!