At EKG M&E Sdn Bhd, we provide expert compressor overhauling services for air-cooled chillers, helping to restore your system’s performance, reliability, and lifespan. Over time, compressors experience internal wear and tear that impacts efficiency and increases the risk of breakdowns. Our comprehensive overhauling process gives your compressor a second life—without the high cost of full replacement.
Restores original performance and cooling capacity
Prevents unexpected breakdowns and costly repairs
Extends compressor and system lifespan
Reduces energy consumption and operating noise
Improves mechanical reliability and safety
Frequent compressor tripping or overheating
Noticeable drop in cooling performance
High energy bills with no clear cause
Excessive noise or vibration during operation
Visible signs of oil contamination, leaks, or pressure loss
Initial Diagnosis and Performance Evaluation
We assess the compressor’s condition through:
Vibration analysis
Electrical and mechanical checks
Oil inspection and refrigerant system evaluation
Compressor Removal and Disassembly
We carefully disconnect and remove the compressor from the chiller, then disassemble it for detailed internal inspection.
Component Cleaning and Inspection
We clean all internal parts and examine:
Pistons, scrolls, or rotors (based on compressor type)
Bearings, shafts, valves, and gaskets
Oil system, seals, and internal surfaces
Replacement of Worn or Damaged Parts
We replace worn or failed components with OEM-approved or high-grade replacements, including:
Bearings and seals
Valve plates and piston rings
Gaskets and shaft sleeves
Oil filters and separators
Reassembly and Precision Testing
The compressor is reassembled and tested for:
Internal clearance and balance
Smooth shaft rotation and pressure sealing
Electrical insulation and start-up reliability
Reinstallation and System Recommissioning
We reinstall the overhauled compressor, recharge refrigerant (if required), and test the chiller under full load conditions.
Saves up to 50% compared to new compressor replacement
Improves system reliability and energy performance
Reduces downtime and emergency service needs
Supports environmentally responsible HVAC practices
Ensures compliance with OEM and industry standards
Specialists in compressor repair, rebuild, and overhaul
Experience with scroll, screw, and reciprocating compressors
Full-service capabilities across all major air-cooled chiller brands
Use of precision tools, quality parts, and factory-level procedures
Trusted by commercial, industrial, and mission-critical facilities
Give your chiller a fresh start with a professionally overhauled compressor. With EKG M&E Sdn Bhd’s air-cooled chiller compressor overhauling, you get renewed performance without the cost of full replacement. Contact us today to schedule an evaluation or request a service quote.
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