UL750-0.5-5000 5000ML LAB SCALE ULTRASONIC HOMOGENIZER

Product Description:

The generator produce ultrasonic mechanical energy to the horn to make more than 20000 times vibration per seconds,
These energy can not only stimulate or promote many chemical reactions, to speed up chemical reaction, can even change the direction of some chemical reaction, generate some unexpected effects and miracles. Generally considered the stems mainly from the phenomena of ultrasonic mechanical and cavitation effect, is that they change the result of the reaction conditions and the environment.
20 KHZ frequency of ultrasonic industry application, already been proved that it is the most efficient, and has large-scale application.Ultrasound in liquid medium, by mechanical action, cavitation effect and heat effect, produce mechanical, thermal, optical, electrical, and chemical and so on a series of effects. Especially high power ultrasonic, can produce strong cavitation, and thus formed in the local instantaneous high temperature, high pressure, vacuum and micro jet.

Type	UL750-500	UL750-1000	UL750-1500	UL750-2000	UL750-3000	UL750-3500
Analog generator picture
ORDER CODE	750500	7501000	7501500	7502000	7503000	7503500
Digital generator picture	/	/	/	UL750-2000D ORDER CODE:7502000D	UL750-3000D ORDER CODE:7503000D	UL750-4000D ORDER CODE:7504000
Rated power	500w	1000w	1500w	2000w	3000w	3500w
Input Voltage	110V-240V	110V-240V	110V-240V	110V-240V	110V-240V	110V-240V
Input power	50/60Hz	50/60Hz	50/60Hz	50/60Hz	50/60Hz	50/60Hz
Max power	500w	1000w	1500w	2000w	3000w	3500w
Export packing size for generator(cm)	46*33*22	52*42*30	50*34*25	50*34*25	50*34*25	62*50*25
Generator size(mm)	360*225*113 (horizontal )	420*320*200 (vertical)	389*240*146 (horizontal )	389*240*146 (horizontal )	389*240*146 (horizontal )	525*385*150 (horizontal )
Net weight(kg)	13	14	15	18	18	19
Transmit horn size	customized	customized	customized	customized	customized	customized
Transducer  horn frequency	20KHz,28K,40KHz	20KHz,28K	20KHz,	20KHz	20KHz	20KHz
Operation board display	Current, Tune	Current, Tune	Tune, Current, Frequency	Tune, Current,Frequency	Tune, Current, Frequency	Tune, Current, Frequency
Generator Protection mode	Built-in circuit;Over loading,over temperature,anti short-circuit	Built-in circuit;Over loading,over temperature,anti short-circuit	Built-in circuit;Over loading,over temperature,anti short-circuit	Built-in circuit;Over loading,over temperature,anti short-circuit	Built-in circuit;Over loading,over temperature,anti short-circuit	Built-in circuit;Over loading,over temperature,anti short-circuit
Cable length	3M or	3M or	3M or	3M or	3M or	3M or
	customized	customized	customized	customized	customized	customized
Suggested Handling capacity per hour	≤500L/H	≤800L/H	≤1100L/H	≤1600L/H	≤3200L/H	≤3600L/H
Allowed max pressure	≥5 Mpa	≥5 Mpa	≥5 Mpa	≥5 Mpa	≥5 Mpa	≥5 Mpa
Max working	350°c	350°c	350°c	350°c	350°c	350°c
temperature

OPTION FOR DIFFERENT DIAMETER SONOTRODE

Ultrasonic sonochemistry reactor advantage and features:

1.Needn't change customer's existing production equipment and technological process.
2.It can be upgraded to a general equipment by using a simple installation .
3.It have less investment on a new technology, production and efficiency are improved obviously.
4.It has no moving parts, no electromagnetic radiation, fixed installation is very simple.
5.suitable for the high pressure high temperature, toxic, explosive dangerous environment application.
6. Low power consumption, adaptation of wide,equipment almost don't have to do any modification.

Ultrasonic Working Situation Features
Mechanical mixing——Introducing ultrasonic chemical reaction system, the ultrasonic can give substance to be forced to exercise, produce one way energy accelerated the transfer and diffusion of material, can replace mechanical agitation, can make the material from the surface, so that the interface updates.

Cavitation effect——Acoustic cavitation is refers to under the effect of sound waves, exists in the tiny air bubbles in the liquid (hole) in a series of dynamic process: oscillation, expand, shrink and collapse. In the event of a cavitation, a great difference to local state of liquid, extreme high temperature and high pressure is produced. As in the general conditions difficult or impossible chemical reaction provides a new very special physical and chemical environment
 

Catalytic chemical reaction——
①    High temperature and high pressure conditions conducive to the reactants cracking into free radicals and bivalent carbon, forming a more lively reaction species；
②Shock waves and micro jet on the solid surface, such as catalyst have desorption and cleaning effect, can remove the surface reaction product or intermediate and catalyst surface passivation layer；
③The shock wave may destroy the structure of reactants；
④Dispersion of reactants；
⑤Ultrasonic cavitation erosion surface, shock waves cause the formation of metal lattice deformation and internal strain area, improve the activity of the chemical reaction of the metal；
⑥Make solvent into the solid interior, produce so-called mixed reaction；
⑦Improve the catalyst dispersion.
 

Working mode:
High-power ultrasonic focusing probe chemical processing system can have two kinds of working.
One is insert the probe into the reaction tank directly. Ultrasonic launch head inserted into the liquid, the ultrasound. By processing flow of liquid in the container, at the same time were the strong ultrasonic role. Reaction container size or temperature.
Another one is with our company special ultrasonic reaction kettle, constitute a complete chemical reactor. Treated liquid flow from one end of the reaction kettle, after the effect of ultrasonic, again from the other end. This way the minimal changes to the original chemical system, immediate effect.

Main configuration:
1*pcsoscillator(transducer,booster barbell probe head),
1*pcs Aluminum alloy out shell,
1*pcs digital generator (drive power supply)

The range of application of sonochemistry reactor: 
• Dispersion
• Cell disruption
• Pharmacy sample prep
• Homogenization
• Emulsification
• Nanoparticle dispersion
• Atomization
• Graphene dispersion
• Biodiesel making;
• Liquidation,
• Crystallization,
• Extraction,
• Wastewater treatment,
• Accelerated reaction,
• kill microbes(cell disruption),
• Degradation of toxic organic pollutants
• antiscaling descaling in sewage treatment field
The following sonochemical effects can be observed in chemical reactions and processes:
•increase in reaction speed
•increase in reaction output
•more efficient energy usage
•sonochemical methods for switching of reaction pathway
•performance improvement of phase transfer catalysts
•avoidance of phase transfer catalysts
•use of crude or technical reagents
•activation of metals and solids
•increase in the reactivity of reagents or catalysts 
•improvement of particle synthesis
•coating of nanoparticles