At EKG M&E Sdn Bhd, we offer professional tube replacement and alignment services for air-cooled chillers, ensuring your system operates with maximum efficiency, reliability, and structural integrity. Whether due to corrosion, leaks, cracks, or wear over time, damaged chiller tubes must be replaced with precision — and proper alignment is critical to maintaining optimal refrigerant flow, pressure stability, and heat transfer performance.
Misaligned tubes can cause refrigerant flow restriction and system inefficiency
Improper tube seating leads to leaks and structural stress
Correct alignment ensures uniform heat exchange and balanced coil performance
Prevents premature wear on connected components like headers and seals
Guarantees leak-free, high-performance operation under pressure
We begin with a full system inspection to identify damaged, leaking, or misaligned tubes using tools like borescopes, pressure testing, and thermal imaging.
Faulty tubes are carefully removed to avoid damaging the coil structure. We then clean and prep the surrounding coil area to ensure a smooth, debris-free installation zone.
We install OEM-matched or custom-fabricated tubes (copper, aluminum, or stainless steel), precision cut and bent to fit the coil design. Each tube is inserted with strict tolerance alignment controls.
We ensure precise alignment with tube sheets and headers using mechanical expansion tools, verifying concentricity, spacing, and straightness before sealing.
All tube joints are brazed or TIG welded and undergo high-pressure leak testing to confirm complete system integrity.
After successful installation and testing, we recharge the refrigerant, calibrate system settings, and verify cooling performance through a full operational test.
Restores heat transfer efficiency and cooling performance
Eliminates refrigerant leaks and pressure issues
Reduces energy costs and extends chiller lifespan
Ensures safe and stable operation
Minimizes the need for frequent repairs or rework
Specialists in tube replacement, fabrication, and alignment for all air-cooled chiller brands
Use of precision tools for mechanical expansion and alignment accuracy
High-quality materials and custom-fit tube solutions
Fast turnaround and minimal system downtime
Full-service support including maintenance, inspections, and upgrades
Tube replacement without proper alignment can lead to performance issues, leaks, and long-term damage. With EKG M&E Sdn Bhd’s air-cooled chiller tube replacement and alignment service, you get precision, durability, and efficiency all in one. Contact us today to schedule a system evaluation or request a service quote.
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