Air-cooled chiller tube sealing and replacement

Air-Cooled Chiller Tube Sealing and Replacement – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we offer professional tube sealing and replacement services for air-cooled chillers, designed to eliminate refrigerant leaks, restore heat transfer efficiency, and extend the lifespan of your cooling system. Whether dealing with minor tube leaks or severely damaged coils, our expert team ensures that your chiller is restored to safe, efficient, and leak-free operation through precision repair and replacement.

Why Tube Sealing and Replacement Is Important

• Prevents refrigerant loss and pressure drop

• Restores cooling performance and thermal efficiency

• Eliminates system downtime caused by tube failure

• Reduces energy consumption and compressor stress

• Supports compliance with environmental and safety regulations

Our Tube Sealing and Replacement Services

Tube Leak Inspection and Diagnosis

• Use of nitrogen pressure testing, thermal imaging, and visual inspection

• Identification of leaking, worn, or corroded tubes

• Assessment of whether sealing or full replacement is required

Tube Sealing (Minor Repairs)

• Brazing or TIG welding to seal small cracks, pinholes, or weak joints

• Tube plugging for non-critical or isolated leak points

• Post-seal testing to ensure durability under operating pressure

Tube Replacement (For Major Damage or Failure)

• Removal of severely damaged or corroded tubes

• Installation of custom-fabricated copper, aluminum, or stainless steel tubes

• Proper alignment, expansion, and leak-proof sealing through brazing or welding

• Leak testing and system calibration after installation

System Recommissioning

• Refrigerant recharging, pressure balancing, and thermal performance checks

• Final verification under full load conditions to confirm restored functionality

Benefits of Tube Sealing and Replacement

• Eliminates leaks and refrigerant loss

• Improves heat exchange and system efficiency

• Reduces maintenance costs and unplanned repairs

• Prolongs the service life of your air-cooled chiller

• Ensures safe, stable, and compliant operation

Why Choose EKG M&E Sdn Bhd?

• Specialists in air-cooled chiller tube diagnostics and repair

• Custom-fit replacement tubes for all chiller brands and models

• Use of high-quality materials and precision sealing techniques

• Quick turnaround and minimal operational disruption

• Full support, including inspection, maintenance, and performance monitoring

Final Thoughts

Don’t let small tube issues turn into big system failures. With EKG M&E Sdn Bhd’s air-cooled chiller tube sealing and replacement service, you get fast, reliable solutions that restore performance and protect your cooling investment. Contact us today to schedule an inspection or request a service quote.