Air-cooled chiller corroded tube replacement

Air-Cooled Chiller Corroded Tube Replacement – EKG M&E Sdn Bhd

At EKG M&E Sdn Bhd, we specialize in corroded tube replacement services for air-cooled chillers, helping restore system efficiency, prevent refrigerant leaks, and extend equipment lifespan. Corrosion—caused by moisture, air pollutants, chemical exposure, or poor water quality—can weaken chiller tubes over time, leading to performance loss and structural failure. Our expert team provides safe, precise tube removal and installation to get your chiller operating at full capacity again.

When to Replace Corroded Tubes

• Visible rust, pitting, or surface deterioration

• Refrigerant leaks traced back to tube walls

• Decline in cooling performance and energy efficiency

• Frequent system shutdowns or pressure drops

• Aging systems with long-term exposure to harsh environments

Our Corroded Tube Replacement Services Include

Inspection and Tube Condition Assessment

We begin with a full evaluation of tube condition using visual inspection, pressure testing, and thermal imaging to locate corrosion-related damage.

Tube Removal and Coil Preparation

Damaged tubes are carefully extracted to avoid impacting surrounding components. The coil assembly is then cleaned to remove corrosion debris and contaminants.

Custom Tube Fabrication and Installation

We install high-quality copper, aluminum, or stainless steel tubes, custom-fabricated to match your system’s design. Tubes are cut, bent, aligned, and inserted with precision.

Sealing and Pressure Testing

All joints are sealed using brazing or TIG welding, followed by leak testing and pressure validation to ensure reliable performance.

System Recharging and Optimization

After installation, we recharge refrigerant, calibrate system settings, and conduct full cooling performance verification under load conditions.

Benefits of Corroded Tube Replacement

• Restores system cooling efficiency and heat transfer

• Prevents leaks, energy loss, and further equipment damage

• Improves system reliability and longevity

• Reduces the risk of unplanned breakdowns

• Supports environmental and safety compliance

Why Choose EKG M&E Sdn Bhd?

• Experienced in chiller tube repair and replacement for all major brands

• Custom-fit tube solutions using premium corrosion-resistant materials

• Precision tools and skilled technicians for safe, accurate installation

• Fast service turnaround with minimal disruption to your operations

• Ongoing support including preventive maintenance and monitoring

Final Thoughts

Corroded chiller tubes can silently reduce performance and lead to costly failures. With EKG M&E Sdn Bhd’s corroded tube replacement service, you get a durable, energy-efficient solution that protects your HVAC investment. Contact us today to schedule an inspection or request a quote.