At EKG M&E Sdn Bhd, we offer expert machinery vibration analysis for air-cooled chillers, focusing on the performance and health of all rotating and mechanical components. Vibration is one of the most critical indicators of chiller system condition, and our advanced analysis helps identify issues such as imbalance, misalignment, bearing faults, and mechanical looseness before they result in equipment failure or costly repairs.
Detects mechanical faults early in critical components
Prevents unexpected breakdowns and production interruptions
Supports predictive maintenance to reduce long-term costs
Enhances system reliability, cooling performance, and energy efficiency
Extends the lifespan of compressors, motors, and fans
Compressors – rotor vibration, shaft alignment, mounting integrity
Fan assemblies – blade balance, motor vibration, and housing stability
Motors and couplings – misalignment, looseness, and harmonic resonance
Bearings – wear, fatigue, and lubrication issues
Chiller frames and mounts – structural resonance and vibration transmission
Initial Inspection
We perform a full mechanical inspection of your chiller’s rotating and structural components to identify visible issues and prepare for sensor placement.
Sensor-Based Monitoring
Using high-precision triaxial accelerometers and velocity sensors, we gather vibration data from strategic points across the machine.
Data Analysis
We use tools like FFT (Fast Fourier Transform) and envelope detection to identify:
Vibration frequencies linked to specific faults
Amplitude trends and severity levels
Root causes such as unbalance, misalignment, or bearing failure
Reporting and Action Plan
We provide a detailed, easy-to-understand report that includes:
Real vibration data and frequency spectrum graphs
Identified mechanical issues and affected components
Recommended corrective actions (e.g., rebalancing, alignment, replacement)
Improves chiller uptime and operational consistency
Reduces repair costs and emergency interventions
Enhances equipment efficiency and energy savings
Increases safety and compliance with HVAC standards
Supports data-driven, long-term maintenance planning
Experts in HVAC and industrial vibration diagnostics
Advanced tools and techniques for accurate, real-time analysis
Skilled with all major air-cooled chiller brands and configurations
Tailored service for commercial, industrial, and facility-level systems
Full support from inspection through repair and follow-up testing
Mechanical problems start with vibration—detect them early to save time, money, and stress. With EKG M&E Sdn Bhd’s air-cooled chiller machinery vibration analysis, you can ensure optimal performance and reliability for your HVAC system. Contact us today to schedule your machinery health check.
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