The compressor is the heart of an air-cooled chiller, responsible for circulating refrigerant, maintaining pressure levels, and ensuring efficient cooling. Over time, compressor components such as bearings, pistons, seals, and valves wear down, leading to reduced performance, increased energy consumption, and potential system failure. A compressor overhaul restores the unit to optimal working condition, preventing costly downtime and extending the chiller’s lifespan. EKG (Malaysia) Sdn Bhd provides expert air-cooled chiller compressor overhaul services, ensuring maximum efficiency and reliability.
Our ISO-certified compressor overhaul services cater to:
Industrial & Manufacturing Facilities
Commercial Buildings (Offices, Malls, Hotels, Hospitals)
Data Centers & IT Cooling Systems
Pharmaceutical & Healthcare Cooling
Food Processing & Cold Storage Units
Increased Energy Consumption & Poor Cooling Performance
Compressor working harder to maintain temperature settings
Rising electricity costs due to inefficiencies in compression cycles
Frequent System Breakdowns & Downtime
Compressor shutting down unexpectedly due to mechanical faults
Chiller requiring frequent maintenance and repairs
Unusual Noises & Vibrations
Grinding, knocking, or buzzing sounds from damaged bearings or misaligned parts
Excessive vibrations indicating wear on internal components
Oil Leaks & Refrigerant Imbalances
Visible oil stains around seals, gaskets, or connections
Low refrigerant pressure affecting compressor efficiency
High Discharge Temperatures & Overheating
Compressor running at excessive temperatures due to internal friction
Poor lubrication leading to heat buildup and potential failure
Initial Inspection & System Diagnosis
Conduct performance assessments, pressure checks, and vibration analysis
Identify worn-out, faulty, or inefficient compressor components
Disassembly & Component Cleaning
Remove the compressor from the chiller system
Clean internal components to eliminate sludge, contaminants, and oil residue
Bearing & Seal Replacement
Install new bearings, gaskets, and seals to prevent leaks and enhance efficiency
Ensure proper alignment and lubrication of rotating parts
Valve, Piston, & Cylinder Refurbishment
Inspect and replace damaged pistons, cylinders, and discharge valves
Reassemble components for optimal compression function
Refrigerant Circuit & Oil System Restoration
Recharge refrigerant levels and balance pressure settings
Replace degraded or contaminated oil for improved lubrication
Electrical System & Control Panel Testing
Check motor windings, relays, and sensors for faults
Ensure smooth integration with the chiller’s control system
Final Assembly & Performance Testing
Reinstall the compressor and calibrate for optimal performance
Conduct load testing, efficiency checks, and pressure monitoring
Preventive Maintenance Scheduling
Provide recommended overhaul intervals and scheduled maintenance plans
Offer preventive solutions to maximize chiller lifespan
Certified HVAC Experts – Specialists in compressor refurbishment, system optimization, and energy efficiency
ISO-Certified Quality Standards – Ensuring high-performance overhauls and reliable repairs
Preventive Maintenance Approach – Detecting early signs of wear to prevent costly failures
Fast & Reliable Service – Providing quick turnaround times to minimize downtime
Cost-Effective & Energy-Saving Solutions – Helping businesses reduce operational costs and improve efficiency
Prevent compressor failures, high energy costs, and inefficient cooling with EKG (Malaysia) Sdn Bhd’s expert air-cooled chiller compressor overhaul services. Our certified technicians provide comprehensive component replacement, system calibration, and preventive maintenance solutions to keep your HVAC system running at peak performance.
Need professional compressor overhaul services? Contact us now! We provide expert chiller maintenance services across Malaysia!
More detail about EKG M & E SDN. BHD.
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