The compressor in an air-cooled chiller relies on clean and high-quality oil for lubrication, cooling, and protection against wear. Over time, oil degradation, contamination, and sludge buildup can lead to restricted oil flow, overheating, increased friction, and reduced efficiency. Oil flushing is a critical maintenance process that removes old, degraded oil, contaminants, and debris, ensuring smooth operation and extending the lifespan of your chiller system. EKG (Malaysia) Sdn Bhd provides professional air-cooled chiller oil flushing services, ensuring peak efficiency, reduced downtime, and energy savings.
Our ISO-certified oil flushing services cater to:
Industrial & Manufacturing Facilities
Commercial Buildings (Offices, Malls, Hotels, Hospitals)
Data Centers & IT Cooling Systems
Pharmaceutical & Healthcare Cooling
Food Processing & Cold Storage Units
Dark, Sludgy, or Contaminated Oil – Oil turning black, thick, or foamy, indicating oxidation and contamination. Presence of metal particles, sludge, or refrigerant leaks in the oil.
Frequent Overheating & System Shutdowns – Poor oil circulation causing thermal buildup and compressor shutdowns. Insufficient lubrication leading to increased wear on internal components.
Reduced Oil Pressure & Restricted Flow – Blocked oil passages causing low oil pressure warnings. Clogged filters and pipelines reducing lubrication efficiency.
Excessive Noise & Vibration from Compressor – Grinding, knocking, or buzzing sounds indicating poor lubrication. Increased vibrations due to excessive friction and internal damage.
Increased Energy Consumption & Inefficiency – Compressor working harder to overcome friction and poor lubrication. Higher electricity bills due to reduced efficiency and increased load.
Oil Condition Testing & System Analysis – Evaluate oil viscosity, oxidation levels, and contamination content. Conduct flow analysis to detect blockages and lubrication inefficiencies.
Draining & Safe Disposal of Old Oil – Remove degraded oil, sludge, and contaminants affecting compressor performance. Ensure eco-friendly disposal of used oil in compliance with regulations.
Full-System Flushing & Cleaning – Use high-pressure flushing techniques to remove sludge, acids, and particulates. Clean oil lines, filters, bearings, and compressor components for optimal performance.
Refilling with High-Performance Lubricants – Use manufacturer-approved, high-quality lubricants for enhanced durability. Apply long-life, low-friction oil to improve system efficiency and prevent future sludge buildup.
Lubrication System Calibration & Performance Testing – Ensure proper oil distribution across all compressor components. Perform load testing to confirm improved efficiency and reduced friction.
Preventive Maintenance & Future Flushing Scheduling – Inspect seals, bearings, and refrigeration components for potential wear. Develop a customized oil flushing and change schedule for long-term chiller protection.
Certified HVAC Experts – Specialists in oil flushing, lubrication maintenance, and compressor efficiency optimization.
ISO-Certified & Advanced Cleaning Methods – Ensuring complete removal of contaminants for superior lubrication.
Preventive Maintenance Approach – Identifying early signs of contamination to prevent expensive breakdowns.
Fast & Reliable Service – Minimizing downtime with expert oil flushing solutions.
Cost-Effective & Energy-Saving Solutions – Helping businesses reduce maintenance costs and improve chiller performance.
Prevent compressor failures, system inefficiencies, and high maintenance costs with EKG (Malaysia) Sdn Bhd’s expert air-cooled chiller oil flushing services. Our certified technicians provide comprehensive oil flushing, contamination control, and lubrication system optimization to keep your HVAC system running at peak efficiency.
Need professional oil flushing services? Contact us now! We provide expert chiller maintenance services across Malaysia!
More detail about EKG M & E SDN. BHD.
Malaysia
