Yokogawa Touch Screen GP10GP20

Yokogawa Touch Screen GP10GP20

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Yokogawa Touch Screen GP10GP20

SMARTDAC+TM GP10/GP20 is a paperless recorder that provides intuitive, human-centric design, web-enabled functionality, and scalable architecture.

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Easier to use and more convenient

Industry's first! AI Equipment / Quality Easy Predictive Detection

  • Equipment/Quality Easy Predictive Detection:
    By easily creating predictive detection models from past recorded data, you can detect prediction of abnormalities in manufacturing equipment and products at an early stage.

Industry's first! AI Equipment / Quality Easy Predictive Detection 

 




Supports the aerospace industry's AMS2750/NADCAP and the automotive industry's CQI-9 for heat treatment applications (option)

Schedule management for periodically executing calibration correction configuration and the like. Compliant with heat treatment standard CQI-9 adopted by major companies in the automotive industry.
> Heat treatment special site  

 

Supporting FDA 21 CFR Part 11, EU-GMP Annex 11, and data integrity

FDA 21 CFR PART 11

The advanced security function provides safety to use. With the expansion of the advanced security function option (/AS), it corresponds to US FDA 21 CFR Part 11, EU-GMP Annex 11, and data integrity in accordance with ALCOA +.
> What is ''ALCOA +''?

 

Download technical data:

Regarding analog measurement, we have summarized the frequently asked questions in [Basic], [Applied], and [Noise Countermeasures].  > Download 

About OpreX

OpreX is the comprehensive brand for Yokogawa’s industrial automation (IA) and control business and stands for excellence in the related technology and solutions. It consists of categories and families under each category. This product belongs to the OpreX Data Acquisition family that is aligned under the OpreX Measurement category.

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Predictive monitoring with AI
Equipment/Quality Easy Predictive Detection

* Creating predictive detection models and profile waveforms requires the Equipment/Quality Predictive Detection tool (sold separately).

Easily determine the quality of processes and equipment with the Health Monitor function

By easily creating predictive detection models from past recorded OK/NG (Not Good) data and loading it into GX/GP, you can detect prediction of abnormalities in manufacturing equipment and product quality degradation at an early stage. And because health scores which show the degree of normal and abnormal data consider correlations among multiple data to make determinations, they can capture prediction of abnormalities that are difficult for humans to detect.

  • Maximum number of channels: 20
  • Shortest recording interval: 100 ms
  • Target channels: I/O channel, math channel, and communication channel
  • Files that can be used to create a predictive detection model:
    [Yokogawa products] SMARTDAC+, DXAdvanced
    [Other companies’ products] KEYENCE : TR-W1000 and TR-W500 csv file, CHINO : KR2000 and KR3000 csv file, EUROTHERM : 6100A and 6180A csv file

Easily determine the quality of processes and equipment with the Health Monitor function

Health monitor function empowers you to:

  • Perform maintenance and repair before equipment malfunctions and product quality degradation
  • Quantify degrees of equipment deterioration and quality degradation
  • Easily build equipment/quality predictive detection systems on site

 

Profile function delivers real-time warnings of abnormalities

By creating a profile waveform from past recorded data and loading it into GX/GP, this waveform can be used as a threshold for process values. Profile waveforms are useful in applications where process values change over time. Also, you can see the deviation from the reference waveform on the screen.

  • Maximum number of channels: 20
  • Shortest recording interval: 500 ms  */MC option required

Profile function delivers real-time warnings of abnormalities

Profile function empowers you to:

  • Monitor and set alarms for the entire process, including the initial rise
  • Compare the current process values with the ideal waveform

Please refer to the application notes for the proven effects and use cases of predictive detection.


Free trial for 60 days!* Equipment/Quality Easy Predictive Detection

By creating predictive detection model and profile waveform, Cloud or Offline Equipment/Quality Predictive Detection tool (paid separately) is required. To use cloud version, you need to apply from the following site to create an account. 
*There are some functional restrictions during the free trial period.

  • Cloud version : Predictive detection model cannot be loaded on SMARTDAC + main unit. It is possible to load the profile waveform into the SMARTDAC + main unit.
  • Offline version : Neither of the sign detection model profile waveforms can be loaded into the SMARTDAC + main unit.

> Click here to apply for the cloud version 
Click here to download the offline version 

 *Search ''OE10'' on the member's site.

Note: Cloud version is available only for US, Canada, EU and UK.


Draw predicted future data with AI

AI comes standard on the GX/GP. No complicated settings. Simply register channels, and you're ready to draw future measured data on those channels.

Future Pen

Use acquired data to predict future data, and display predicted future waveforms along with real time data on the trend monitor. Predicted future waveforms help you identify and deal with likely problems as soon as possible.

  • Max. channels: 10
  • Shortest recording interval: 1 sec.
  • Prediction range: Recording interval x 60 points

Future Pen

Future alarms

You can set future alarms based on future data predicted by the future pen. You can check future alarm information in the Future Alarm Summary screen. Also, when a future alarm occurs, notification can be sent by external (digital) output or email. Because the future alarm information also includes the predicted alarm time, you can also identify the urgency.

Future alarms

* Effective for relatively slowly fluctuating data. Not suitable for rapidly fluctuating data.
* Certain restrictions apply with the future pen function. See the general specifications for details.

 

Future Pen Demonstration for Predictive Detection

  • What is a future pen?
  • What is a future alarm?
  • Examples of using future functions
  • Further AI Analysis
    (Approximately 3 minutes and 30 seconds)

Future Pen Demonstration for Predictive Detection 

Please refer to this video.  (open in new window) 

 

An intuitive UI engineered for ease-of-use
Efficiently search for key data

Easily review historical data

Seamless display of historical trends—flick or drag the trend display to scroll through the data, even during measurement.

Easily review historical data

Quickly find data using calendars and summary screens

From a calendar, jump to waveforms of a specific date. From the alarm summary, jump to the waveform active during the alarm.

Quickly find data using calendars and summary screens

 

Easily check off trouble spots

Write freehand messages

Immediately clear areas of concern with a hand-written message. ou can draw or hand-write on the waveform area using a stylus or the tip of your finger.
 

Write freehand messages

Save and output image files

Save trend waveforms of interest or screens displayed during alarms as image (PNG) files, and print them out at the same time.

Save and output image files

 

Check waveforms of concern in detail

Display digital values at any location

Move the scale to display the value corresponding to that position as a numeric value. Instantly check maximum/minimum measured values.

Display digital values at any location
[Patent technology]

Ascertain long-duration trends at a glance

All historical trends display
Long-duration trends can be fitted to a single screen for easy viewing.

All historical trends display
All historical trends display

 

Zoom in/out - time axis and engineering units

The time axis and engineering axis can expanded and compressed using a simple pinch together or apart function

Zoom in/out - time axis and engineering units
Pinch apart / Pinch together

 

Variety of display screens

Variety of display screens

 

Physical quantities are displayed and recorded on a log scale.

Log scale display (/LG option)

Log scale display (/LG option)

Multi-panel display

You can select from 9 layouts, and save up to 20 configurations. (Multi panel available on the GX20 only)

Multi-panel display

Built in control screens and display

Various pre-configured control screens and display are available.

Preset screens for use right out of the box

 

Create your own screens

Custom display (/CG option)

You can arrange display objects such as trend, numeric, and bar graphs any way you like to create monitor displays that are customized to the environment. Start/stop pumps and perform other operations.

Custom display (/CG option)

 

Custom display building software
DAQStudio DXA170

DAQStudio is software for creating custom displays. You can load screens you created onto the GP via Ethernet or external memory media (SD/USB) and display them.

Custom display building software DAQStudio DXA170

Common objects used in custom displays (DAQStudio)

 

Highly flexible and scalable architecture

Modular input/output

Inputs and outputs are modular for easy expandability. The GP multichannel paperless recorder main unit alone provides up to 100 channels (GP20) of measurement.

Modular input/output

 

Wide variety of input/output modules

Select from a wide variety of input/output modules.

Wide variety of input/output modules

 

Model Name Measurement/Application Channels
GX90XA-10-U2 Analog input module DC voltage, DC current (with external shunt resistor connected), thermocouple, RTD, contact (solid state relay scanner type) 10
GX90XA-10-L1 DC voltage, DC current (with external shunt resistor connected), thermocouple, contact (Low withstand voltage solid state relay scanner type) 10
GX90XA-10-T1 DC voltage, DC current (with external shunt resistor connected), thermocouple, contact (electromagnetic relay scanner type) 10
GX90XA-10-C1 DC current (mA) (solid state relay scanner type) 10
GX90XA-10-V1 DC voltage, DC current (with external shunt resistor connected), thermocouple, contact (Solid state relay scanner type) 10
GX90XA-04-H0 DC voltage, DC current (with external shunt resistor connected), thermocouple, RTD, contact (individual A/D type) 4
GX90XA-06-R1 4-wire RTD, 4-wire resistance (solid state relay scanner type) 6
GX90YA Analog output module Current output 4
GX90XD Digital input module Remote control input or operation recording 16
GX90YD Digital output module Alarm output 6
GX90WD Digital input/output module Remote control input or operation recording/alarm output DI:8/DO:6
GX90XP Pulse input module Pulse signal data acquisition, integral count 10
GX90UT PID control module PID control (2 loop) AI:2/AO:2
DI:8/DO:8

* For details on each module, refer to the general specifications.
You can also select modules using the convenient selection tool Product Finder . 

 

Expandable to up to 450 channels (real actual input)

Supports up to 450 channels of measurement. Note that if MATH and communication channels are included, the GP20 large memory type can record on up to 1000 channels. The GP main unit and expandable I/O can both use the same input/output modules

Expandable to up to 450 channels (real actual input)

You connect directly with a LAN cable without connecting through a hub or repeater. * You can also connect subunits of the GM Data Acquisition System.

Model Type Max.channels Number of channels by configuration
GP10 Standard 100ch Main unit only 0-30
Main + expandable I/O 0-100
GP20 Standard 100ch Main unit only 0-100
Main + expandable I/O 0-100
Large memory 450ch Main unit only 0-100
Main + expandable I/O 0-450

The number of channels is for analog input only.

 

Reduce wiring with distributed installation

When the recorder is installed offsite (away from the DUT), you can place the expandable I/O at the site and monitor data without the need for long-distance wiring of thermocouples and other sensors.

Reduce wiring with distributed installation

 

Wide variety of convenient PID control

PID and program control

  • PID control module
    2-loops per module, up to 20 loops per system
  • Setpoint program control function (/PG option)
    Up to 99 patterns

PID and program control

 

Real time remote monitoring from a web browser

Through a Web browser you can monitor the GP in real time and change settings. You can easily build a seamless, low-cost remote monitoring system with no additional software.

Real time monitoring screen
You can view monitor screens in real time that are identical to the trends, digital, and other displays on the GP main unit.

Real time monitoring screen
*Notice on Java Plug-in running in Web browser for SMARTDAC+ series 

 

Enter settings online with a web browser
The setting screen lets you copy AI channel settings and other information to Excel for editing. You can reimport the data into the setting screen after editing.

Enter settings online with a web browser

 

Dedicated software (free download) is available for loading waveforms and GX/GP settings

Universal viewer

Data files saved on the GX/GP can be viewed and printed. You can perform statistical computation over an area and export to ASCII, Excel, or other formats.

Universal viewer

Offline setting software

Save settings or transfer them to the GX/GP.

Offline setting software

 

Supports the aerospace industry's AMS2750/NADCAP and the automotive industry's CQI-9 for heat treatment applications

Calibration correction schedule control function (/AH option)

Schedule management for periodically executing calibration correction configuration and the like. The correction factor can be set separately for unit and sensor dependency. For AMS2750, we offer TUS software* that can easily create TUS (temperature distribution test) reports.*.
* For information on TUS software, contact your Yokogawa representative.

GX/GP /AH option

 

Record data in separate files per equipment set

Multi-batch Function (/BT option)

Recorder pre-defined channel groups to separate data files with independent start and stop control. Up to 12 independent batches can be created.

Multi-batch Function (/BT option)

 

Seamless integration

Combine and integrate complex legacy control panel into a simple and flexible data acquisition station.

Seamless integration

 

High speed measurement (down to 1 ms)

Yokogawa's proprietary A/D converter allows the high speed module to measure data points as fast 1ms.

  • High speed (1 ms) measurement*
  • Proprietary A/D converter

*With 1ch per module. At 2 ms, 2 ch per module, and at 5 ms or more, all 4 ch per module.

Max. channels
Model Scan interval
1ms 2ms 10ms
GP10 1ch 5ch 10ch
GP20-1 1ch 5ch 10ch
GP20-2 5ch 25ch 40ch

High speed measurement (down to 1 ms)

 

Dual interval measurement with two different scan intervals

Users have the ability to choose two different scan intervals on a single GX/GP system. This allows users the flexibility to measure various types of inputs with two different scan intervals in a single system. For example, this provides for efficient, simultaneous measurement of signals with slow fluctuations such as temperature, and fast-changing signals such as pressure and vibration. Modules can be assigned to measurement groups.

Dual interval measurement with 2 scan intervals.

 

MATH (including reports), and event actions

MATH function (/MT option)

Supports various kinds of math computation, including basic math and functions (square root, logarithms, trigonometry). Write formulas using variables for measured or computed data and save or display the results—this saves time and effort on post-processing. Create hourly, daily, monthly, and other reports with the Report function.

Event actions

Ability to assign actions tied to specific events during the operation of the data acquisition station.

Event actions

 

Report creation and network functions (/MT option)

Automatically create reports with any template

When the form template created arbitrarily is read into the internal memory of GP, a report in Excel or PDF format is automatically created. You can also output to a printer via LAN connection.

Report creation and network functions

 

Provides a variety of convenient networking functions

Modbus/TCP and Modbus/RTU Communications

GP supports Modbus TCP/IP client and server modes for Ethernet communications and Modbus RTU master and slave modes for optional serial communications.

Modbus/TCP (Ethernet connection)

Using the Modbus/TCP and Modbus/RTU functions, you can display and save data from the server and slave devices on the GP.*

* Requires the communication channel (/MC option ).

Modbus/TCP (Ethernet connection)

Modbus RTU (RS-422A/485 connection)

Using the Modbus/TCP and Modbus/RTU functions, you can acquire GP data from upstream devices.

Modbus/RTU (RS-422/485 connection)

(Connect up to 16 Modbus/TCP servers, or up to 32 for the GP20-2.)
(Up to 31 Modbus/RTU slaves can be connected.)

 

EtherNet/IP Function (/E1 option)

Using the EtherNet/IP server function, you can access the GX from a PLC or other device to read measurement/computation channels and write to communication input channels (GX10: up to 500ch, GX20-1: up to 300ch, GX20-2: up to 500ch). Communication channel function (/ MC option) is required.

In addition, the following operations required for batch processes can be performed through the PLC using Explicit messages.

Note: Explicit message operation in OMRON PLC has not been confirmed.

EtherNet/IP Function

 

CC-Link family SLMP communication (/E4 option)

Protocol function that enables connection from a GP to Mitsubishi Electric PLCs without sequencer programs. You can run the GP as an SLMP client, enabling writing of GP measured data to the PLC and writing of PLC data to communication channels.*

*Requires the communication channel function (/MC option).

SLMP Communication

 

PROFINET communication (GX90NW Network Module)

By using the GX90NW network module, you can connect the GX/GP as a secondary I/O device via PROFINET. You can access the GX/GP from the PLC or other I/O controller, read measurement/math channels, and write to communication channels*. You can easily perform necessary operations for batch processes from the PLC.

* Communication channel function (/MC option) is required.

PROFINET communication (GX90NW Network Module)

 

Powerful tool for instrument performance evaluation testing (/E2 and /MC options)

Highly precise measured data from power measuring instruments (WT series power analyzers) can be acquired without loss of fidelity on the GP, and recorded and displayed alongside the GX's own measured data. This is ideal for performance evaluation testing because you can record instrument power consumption, temperature, and other phenomena simultaneously.

  • Models that can be connected:
    Yokogawa Test & Measurement Corp.,
    WT series power analyzers,
    WT300/WT300E (command mode WT300), WT500, WT1800/WT1800E (command type WT1800)
  • Max. no. of connections: 8 (GP10), 16 (GP20)

Powerful tool for instrument performance evaluation testing (/E2 and /MC options)

 

OPC-UA Server (optional code /E3)

Data acquired by the GP can be accessed through Ethernet communication from a host system (OPCUA client). Writing from an upstream system to a GP communication channel requires the communication channel function (/MC option).

OPC-UA Server (optional code /E3)

 

DARWIN-compatible communication

The GX supports DARWIN communication commands. Use your current DARWIN communication programs as-is on the GP.*
* See your dealer or nearest Yokogawa representative for details.

CENTUM/STARDOM communciation package

  • CENTUM: LFS2432, DARWIN/DAQSTATION Communication package (for ALE111 [Ethernet])
  • STARDOM: NT365AJ DARWIN connection package

DARWIN-compatible communication

 

FTP-based file transfer

The FTP client/server functions allow you to easily share and manage data from a centralized file server.

FTP-based file transfer

 

E-mail messaging function

Send alarm occurrence information, scheduled instantaneous values, report data, etc. by e-mail.

E-mail messaging function

 

Automatic network setup (DHCP) function

Using Dynamic Host Configuration Protocol (DHCP), the GP can automatically acquire the settings it needs (IP address) for network communications from a DHCP server. This makes it easier than ever to install the unit on a plant network.

Automatic network setup (DHCP) function

 

Time synchronization with network time servers

GP uses SNTP protocol in client mode to acquire time information from a network time-server. This function allows any number of GP units within a facility to have precisely synchronized time; all units will record data with coordinated date and time stamp information. In addition, GP can function as a server, providing time data to other SNTP client units on the network.

Time synchronization with network time servers

 

Rock-solid hardware and highly secure

Be confident that recorded data is saved

Measured and calculated data is continuously saved to secure, internal non-volatile memory. At manual or scheduled intervals, the files in memory are copied to the removable media. In addition, the files can be copied and archived to an FTP server.

Because of the inherent reliability and security of non-volatile memory, the possibility of losing data under any operating condition or power failure event is extremely small.

Be confident that recorded data is saved

 

Select file formats according to your application

For increased security, measured data can be saved in binary format. This format is very difficult to decipher or modify in traditional text editors or other programs. To enable easy and direct opening of the data in text editors or spreadsheet programs, choose text format. This allows you to work with your measurement data without dedicated software.

Select file formats according to your application

 

Security enhancements

Safely sends and receives customer data.

Security enhancements
SSL: An encryption protocol for data sent over TCP/IP networks.

Front panel door lock

The front panel door can be locked to prevent mishandling of the power switch or external media.

Front panel door lock

 

Analog front end module

A proprietary A/D converter delivers high speed, high precision data acquisition. (High-speed AI, PID Control module)

Analog front end module

Standards supported

GX supports various standards such as CSA, UL, CE/EMC Directive/CE/Constant Voltage Directive, European RoHS Directive, WEEE Directive, RCM, KC Mark (Korea).

Standards supported

 

Strict security measures
Advanced security function option (/ AS) corresponding to strict requirements for data management

SMARTDAC+ GX /GP/GM advanced security function option (/AS) provides safe and traceable data management in applications such as pharmaceutical manufacturing, biotechnology, health management, and medical institutions.
The advanced security function supports the strict requirements of US FDA 21 CFR Part 11, EU-GMP Annex 11 and other associated guidelines for data management.
It also supports data integrity in accordance with ALCOA+ (Attributable, Legible, Contemporaneous, Original, Accurate, Complete, Consistent, Enduring, Available) mentioned in PIC/S, WHO, MHRA and FDA guidance documents.

FDA 21 CFR Part 11

What is ''ALCOA +''?
It refers to A: attribution, L: legibility, C: simultaneity, O: originality, A: accuracy, C: completeness, C: consistency, E: Persistence, and A: Availability. ALCOA + is a requirement for data integrity guidelines of PIC / S (Pharmaceutical Testing Contract and Pharmaceutical Testing Joint Scheme), WHO (World Health Organization), MHRA (Pharmaceuticals and Drug Regulatory Authority: UK), and FDA (Food and Drug Administration).

Secure electronic records

Measured data, settings, and operation logs are saved to a single encoded binary file. Encoded data in binary format offers a high level of security because it cannot be opened in most text editors.
If the data files are damaged or tampered with, SMARTDAC+ Standard Universal Viewer software will identify the nonconformity and notify the user accordingly.

Security data file transfer

SMARTDAC+ can automatically transfer data to an FTP server. FTPS, which encrypts data transferred via FTP using SSL, is also supported, allowing data files to be transferred safely.

SSL-based encryption

Electronic signature(data record signing) function

Measurement data can be displayed and confirmed on the GX/GP (only the data in the internal memory) or the SMARTDAC+ Standard Universal Viewer software, and an electronic signature can be applied to that data. Three levels of signature are available: operator, supervisor and quality control. The signature along with information such as pass/fail and comments can be saved to the data for review and audit.

*Electronic signature to the GM is possible only from the SMARTDAC+ Standard Software. Electronic signature cannot be applied through GM's web server.

Sign Record

Logical security

Data integrity requires that the right users have access to the right information.
SMARTDAC+ can create users with various access privileges.

  • Four main security levels (two separate administrator roles, user and monitor user).
  • Up to 200 persons can be registered.
  • Process owners/ system owners can be given access rights to functionality appropriate to their role.
  • For the password, a minimum string length and a minimum policy complexity can be set.
  • Centralized management of user names and passwords using servers on the network is possible through ActiveDirectory.

Logical Security

Audit trail function

The SMARTDAC+ operation log is saved to a file along with measurement data.
When settings are changed, it is possible to record the reason for the change along with the setting change operation. In addition, checking the details of setting changes from ''setting difference operation history'' makes greatly reduces the data checking work during audits.

Audit trail function

 

Free dedicated software download

SMARTDAC+ Standard Software is possible to display measurement data, display the operation log, and configure the GX/GP/GM. It is also possible to sign in data using the SMARTDAC+ Standard Universal Viewer.

Universal Viewer software

The Universal Viewer software can display data files in various forms such as waveforms and numeric values. It can display and print not only measurement data but also alarm and message lists and operation logs. With the operation log, a comparison of the settings before the change and those after the change can be displayed, allowing you to check the changes in detail.
It is also possible to sign the data by entering the user name, user ID and password after confirming the measurement data. If the data has already been signed, you can sign at a different level after confirming the signature state on the screen.

Universal viewer

Hardware Configurator software

Hardware Configurator software allows for offline system configuration which can be imported via SD memory or external storage media as well as Ethernet communication. System settings can be printed in a table format to support GX /GP/GM system validation (IQ/OP/PQ).
In addition, a pair of selected setup data files can be compared, and their differences can be displayed and printed in table format.

Offline setting software

 

Validation documentation

Validation documentation (sold separately) is a validation protocol template that simplifies GX/GP/GM and SMARTDAC+ Standard system validation. The document is provided on the Yokogawa website as an MS Word file for easy editing.*

*The validation and document verification are the customer’s responsibility.

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