UPC 1000 (Low Temperature Dehumidifier Batching Treatment)

UPC 1000 (Low Temperature Dehumidifier Batching Treatment)

Danh mục: Sludge Dryer Có sẵn
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Mô tả

The UPC 1000 is a low-temperature dehumidifier designed for precise and efficient batching treatment. It excels in moisture removal while preserving material integrity, making it ideal for industries like pharmaceuticals, food processing, and chemical manufacturing. With robust construction and advanced technology, it ensures reliable performance, energy efficiency, and consistent quality in production. 
 


Standard Operation Procedure
1. Fill in fresh sludge into Dryer Bucket to 1000kgs (with condition sludge moisture < 70% , dryness 20 – 30% and with cake form)
2. Push in bucket into Dryer unit below the ducting until bucket stop  (floor been mounted I-beam stopper)
3. Close / tight up supply air and return ducting (flexible canvas).
4. Turn ‘ON’ selector button to start operation entire unit (maximum operating 12hrs)


   
   

Electrical & Refrigerant Setting

      
   

Preventive Maintenance 

   
   


Maintenance Schedule
Maintenance Task Frequency
bi - batch Monthly Quaterly Yearly
Air Intake Filter Washable X      
Compressor Checks :        
Pressure Gauge   X    
Crankcase Heater (if required)   X    
Lugs and cable connections   X    
Pressure Switches - Set Point, Check Pressure HP & LP (at same time)   X    
Overload Protection Operaation     X  
Amps & Voltage   X    
Vibration or Grommet Support   X    
Refrigerant Circuit Checks :        
Charge and leaks (if needed)   X    
Filter Drier       X
TXV Functioning (if needed)       X
Pipe insulation   X    
Electrical Component Checks :        
General Inspection for loose connection   X    
Check Thermostat Operation   X    
Check Control Panel Operation and Outputs     X  
Check Volts and Amps for imbalance   X    
Check Overheating of motors   X    
Blower Belting     X  
Coils :        
Condensar, Cooling and Heating
- Clean with water only
  X    
Cabinet Checks :        
Inspect and clean rust     X  
Tighten loose screws   X    


Trouble Shooting
Fault Possible Causes Solution
Compressor does not run Power failure Check the power supply
Shut down by protection device Check and determine the causes
Drying time reach set point Check the control setting time
Compressor frequent cut in / cut out Over charged or insufficient refrigerant Check the amount refrigerant
High / Low Pressure Switch Manual reset - Push Green Button
Unsufficient Refrigerant Charge Refrigerant leak at the system
Compressor Noisy Power failure or wrong phase sequence Check the power supply
Refrigerant flow back Check Expansion Device superheat and valve opening position
Compressor internal Problem Replace Compressor
Insufficient Heating-Supply Air Insufficient Refrigerant Check unit for leaks. Add refrigerant for the system
Wrong expansion device setting Check Expansion Device superheat and valve opening position. Replace it if necessary
Filter Drier Choked Replace filter drier
Suction Tube Freezer Air flow rate choked / slow Clean air intake filter, sludge bucket air hole block or sludge too lumpy
Discharge Pressure Too High Refrigerant over-charged Remove the excess refrigerant
External fan faulty / tripped Check fan motor ohm and shorting issue. Replace it if necessary
Discharge Pressure Too Low Insufficient Refrigerant Check unit for leaks. Add refrigerant for the system
Insufficient air flow to cooling coil Clean air intake filter, sludge bucket air hole block or sludge too lumpy
Wrong expansion device setting Check expansion valve device superheat and opening position. Replace it if necessary
Blower Motor does not run Power failure Check the wiring
Motor malfunction Replace the motor or repair

For more information and inquire, please feel free to contact us. Thank You!

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Pure Cooling Engineering & Services Sdn. Bhd. Industrial Chiller Installation, Sludge Dryer Manufacturer, Air Compressor Maintenance in Selangor, KL, Malaysia | Pure Cooling Engineering & Services Sdn. Bhd.