We offer equipment for both rotary and inline moulding, depending on the customer's priorities. Rotary moulding has the advantage of reducing product waste, while inline moulding allows for more process steps when producing complex products such as multiple flavour fillings.
What's unique about our moulding equipment is that we can fill product at minus 3°C – 5°C using a filling nozzle which starts at the bottom of the mould and gradually rises as the mould is filled. Since the liquid is highly viscous, it can easily carry inclusions. In addition, more air can be incorporated, giving it a pleasantly smooth mouth feel and less mix consumption. In fact, this technique makes it possible to produce a moulded ice cream of similar quality to an extruded or filled product. Filling such cold product also boosts capacity of the line!
In addition, we offer the most efficient stick inserter on the market! An investment in precision that quickly gives you instant payback by reducing produce waste.
Production is rendered even more efficient by our smart automation solutions, which sound the alarm if there is a malfunction in the machine, enabling the operator to intervene rapidly and correct it.
The Tetra Pak Moulder range consists of rotary moulded stick novelty machines: the Tetra Pak® Rotary Moulders models and in-line moulded stick novelty machines, and the Tetra Pak® Inline Moulder models.
Tetra Pak Moulder lines are supplied for different capacities and with different degrees of automation. The rotary design of Tetra Pak Rotary Moulder stick novelty freezers is space-saving and avoids the inversion of moulds, minimising product and brine loss. The brine system is completely enclosed so that brine is unable to enter the moulds and contaminate the products.
The Tetra Pak Inline Moulder is designed to meet the requirements of a flexible and reliable moulding machine. It performs at optimal speed and with high capacities, ensuring steady, reliable production. By combining with the Tetra Pak® Multilane Wrapper M1 wrapping machine, you achieve very high efficiency.
We supply a wide range of filling equipment for the production of a variety of stick novelty products. The range includes the Tetra Pak® Bottom Filler for time-elapse filling and the Tetra Pak® Rotary Volumetric Bottom Filler, both multi-purpose units producing numerous exciting stick products.
Tetra Pak® Volumetric Bottom Filler easily accommodates bulky inclusions such as pieces of fruit, nuts, chocolate and wine gums, providing endless opportunities to raise the attraction value of new products. If required the bars can be coated with chocolate and dry ingredients after extraction from the moulds.
| Model | Typical capacity |
| Tetra Pak Rotary Moulder 23 M2 | up to 12.000 sticks/hour |
| Tetra Pak Rotary Moulder 27 M3 | up to 18.000 sticks/hour |
| Tetra Pak Rotary Moulder 27 A4 | up to 21.000 sticks/hour |
| Tetra Pak Rotary Moulder 35 M3 | up to 27.000 sticks/hour |
| Tetra Pak Rotary Moulder 35 A2 | up to 42.000 sticks/hour |
| Tetra Pak Inline Moulder 1500 M1 | up to 30.000 sticks/hour |
Actual outlet capacities will depend upon product type, volume and shape
