The control system of an air-cooled chiller plays a vital role in managing temperature, pressure, and energy consumption. Over time, sensor drift, incorrect setpoints, and software malfunctions can cause inconsistent cooling, increased power usage, and system inefficiencies. Regular calibration ensures precise operation, maximizing performance, reliability, and energy efficiency. EKG (Malaysia) Sdn Bhd provides professional control system calibration, ensuring optimal chiller operation and extended system lifespan.
Our ISO-certified calibration services cater to:
Industrial & Manufacturing Facilities
Commercial Buildings (Offices, Malls, Hotels, Hospitals)
Data Centers & IT Cooling Systems
Pharmaceutical & Healthcare Cooling
Food Processing & Cold Storage Units
Inconsistent Temperature Control
Fluctuations in supply water temperature or setpoint deviations
Inability to maintain steady cooling output
Increased Energy Consumption
Higher electricity bills due to inefficient compressor cycling
Overcooling or undercooling resulting from incorrect sensor readings
Frequent Alarm Triggers & System Errors
Repeated high-pressure, low-pressure, or sensor fault alarms
Unstable chiller startup, shutdown, or auto-reset malfunctions
Compressor & Fan Misoperation
Excessive compressor cycling, causing unnecessary wear
Fan speeds not adjusting correctly to heat load changes
Poor Communication with Building Management Systems (BMS)
Chiller not responding properly to remote control or automation commands
Delay in real-time data monitoring and reporting
Sensor & Setpoint Calibration
Verify and calibrate temperature, pressure, and humidity sensors
Adjust expansion valve and refrigerant flow settings for optimized performance
Programmable Logic Controller (PLC) & Microprocessor Testing
Inspect control panel, software logic, and automation response
Update firmware and settings for the latest manufacturer standards
Compressor & Fan Speed Adjustment
Fine-tune compressor operation for energy-efficient performance
Calibrate fan speed settings to match cooling demand
Electrical & Control Wiring Inspection
Test relay circuits, sensor connections, and control board stability
Identify and repair faulty wiring or communication failures
System Performance Testing & Validation
Conduct full-load and part-load performance tests
Monitor power consumption, response time, and overall system accuracy
Provide detailed calibration reports and optimization recommendations
HVAC Automation & Control Experts – Specialists in chiller control system diagnostics, tuning, and upgrades
ISO-Certified Calibration & Compliance – Ensuring precision, safety, and regulatory adherence
Energy-Efficient & Cost-Saving Solutions – Helping businesses reduce power consumption and improve cooling efficiency
Advanced Testing & Smart Monitoring Integration – Preventing future errors and improving system automation
Reliable & Fast Calibration Services – Ensuring minimal downtime with expert tuning
Prevent temperature fluctuations, high energy costs, and system inefficiencies with EKG (Malaysia) Sdn Bhd’s expert chiller control system calibration services. Our certified technicians provide detailed diagnostics, sensor recalibration, control panel optimization, and system performance tuning to keep your air-cooled chiller running at peak efficiency.
Need professional control system calibration? Contact us now! We provide chiller automation and system tuning services across Malaysia!
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Malaysia
