At EKG M&E Sdn Bhd, we provide expert tube leak fix and replacement services for air-cooled chillers, ensuring your system runs safely, efficiently, and leak-free. Chiller tubes are critical to heat transfer, and even a minor leak can result in refrigerant loss, pressure drop, reduced cooling performance, and increased energy consumption. Our team quickly identifies the issue and applies the most effective solution—whether it’s a targeted repair or full tube replacement.
Corrosion or pitting due to moisture, chemicals, or age
Cracks or pinholes from vibration, thermal cycling, or metal fatigue
Loose tube joints or failed end caps
Improper water treatment leading to internal tube damage
Excessive fouling or scale buildup
We use advanced tools such as nitrogen pressure testing, vacuum decay testing, and UV dye tracing to locate leaks accurately within the tube bundle.
For minor and isolated leaks:
Precision brazing or TIG welding to seal cracks or pinholes
Tube plugging for non-critical or redundant tube sections
Re-pressurization and testing to verify leak containment
For severely damaged or corroded tubes:
Safe removal of faulty tubes
Custom-fabricated copper, aluminum, or stainless steel tubes cut and bent to match original specifications
Installation and sealing using high-temperature brazing or welding
Post-installation leak testing and system calibration
Once repair or replacement is complete:
Refrigerant recharging and pressure balancing
Performance verification under load
Full documentation and service reporting
Prevents refrigerant loss and environmental hazards
Restores cooling performance and system efficiency
Reduces compressor strain and energy costs
Extends equipment lifespan
Minimizes downtime with fast, targeted service
Specialists in chiller tube diagnostics, repair, and replacement
Experienced technicians for all major air-cooled chiller brands
Use of high-quality materials and precision repair methods
Fast turnaround with minimal disruption to your operations
Post-service support including preventive maintenance plans
Ignoring a tube leak in your air-cooled chiller can lead to costly breakdowns and inefficiency. With EKG M&E Sdn Bhd’s tube leak fix and replacement service, you get a reliable, long-term solution backed by expert care. Contact us today to schedule a leak inspection or request a tailored service quote.
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